1616 pallet machine

Short Description:

Blow Moulding Machine .

The product satisfy GB13508-92、SN04499.2-95 requirement.


  • FOB Price: US $100,000-300,000 / Set
  • Min.Order Quantity: 1 Set/Sets
  • Supply Ability: 20 Set/Sets per Year
  • Packaging Details: Proper packaging for voyage
  • Port: Qingdao
  • Lead Time: 100 days when we received your deposit
  • Payment Terms: L/C,D/A,D/P,T/T
  • Product Detail

    Product Tags

    1.  PRODUCT

    Blow Moulding Machine .

    The product satisfy GB13508-92、SN04499.2-95 requirement.

    The screw adopts IKV design, with high potency melt to make sure the material well mixed.
    -Adopt frequency control of motor system to reduce the power consumption.
    -Adopt  Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
    -Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
    -High output versus Roto molding machine
    -Save raw material 25% – 35% versus Roto tanks.
    -Perfect impact resistance versus OTHER PALLET.
    -Multi layers co-extrusion.
    -The mechanical arm can take out the product automatically.

    2. CONFIGURATION                                                                       50-12072

    Mainframe

    XHD PALLET Full automatic Plastic blow molding machine

    Thickness control system Japanese MOOG;

    Down-shot unit;

    Withdrawing device;

    Automatic pick-off;

    3.OUTPUT

    Two 130MM screw >500KG/H

    4. Equipment configuration and price

    Name
    1616 pallet machine 100L single layer
    1616 pallet machine 100L double layers
    1616 pallet machine 120L single layer
    1616 pallet machine 120L double layers
    1616 double side steel mold
    1212 single side steel mold
    22KW air compressor and 2m³air tank
    Cooling machine 40HP
    Crusher 37KW

    OUR COMPANY PROD

    2

    5

    LOAD:

    MODEL

    Dynamic load

    Static load

    Single side

    1-1.5 TON

    4TON

    Double side

    2TON

    6TON

    Quality Standard(GB/T15234-94)

    ITEM

    TECHNICAL REQUIREMENTS

    SINGLE SIDE

    DOUBLE SIDE

    EDGEWISE CRUSH RESISTANCE

    TRANSFORMATION mm<=

    4

    4

    FACADE

    NO CRACK AND DEFORMATION

    CROSS-BEND TEST

    DEFLECTION VALUE mm<=

     

    70

    LOAD DEFLECTION RATE

     

    1.5

    FACADE

    NO CRACK AND DEFORMATION

    STRENGTH TEST

    LOAD DEFLECTION RATE

     

    5

    ANGLE FALLING STRENGTH TEST

    DIAGONAL RATE

    mm<=

    1

    1

    FACADE

    NO CRACK AND DEFORMATION

    THE BALANCE OF LOAD STRENGTH TEST

    STRENGTH TEST

    5

     

    FACADE

    NO CRACK AND DEFORMATION

    USEING SAMPLE

    4

    Specification(Pallet)      

    I.      Working Condition

        Working Envionment

          ,     Indoor, ventilated

         Bridge crane height ≥9m

           10cm   Plant foundation Concrete ≥10cm

         Be avoid of magic field

         Humidity degree ≤90%

         Indoor temperature 0-45℃

       Power Source

         3-phase 4 wires 50Hz,380V-415V

       Cooling Water

       Water temperature ≤20℃

       Water pressure  ≥0.3Mpa

        Water consumption 50T/H

       Air Source

         Air source pressure 0.8Mpa

         Air pressure for product forming 0.2-0.4 mpa

       Raw Material

           HDPE/HMW-HDPE

     

    II.      Overview

       No.

       Item

     

    1

        Extruder

     2 sets single screw 130mm extruder

    2

       Machine die head

    100L single layer accumulator type die head

    100L double layers accumulator type die head

    120L single layer accumulator type die head

    120L double layers accumulator type die head

    3

        Clamping Unit

              3 pieces type clamping unit with 2 pull bars

    4

       Machine Frame

         machine frame with elevator

    5

         Material loader

            Three Spring feeding machine

    6

       Blow Unit

         multifunction blow seat

    7

        Robert

          adjustable robot

    8

         Hydraulic System

              +        Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

    9

           Pneumatic System

                pneumatic control system

    10

         Electric System

       PLC     Siemens PLC electric system

    11

         Power

    Total load 500.25 kw with 260 average consumption

    12

         Machine Dimension (L x W x H)

    12*6.5*7

    13

         Machine Weight

    48TON

    14

         Product Range

    MAX 1616 pallet

    15

        Melting Capacity

    500 KGS / Hour

    16

         Layers

    1 to 2

     

    III.      Technical Details

    3-1.     Extruder

         Screw and Barrel

        Screw Diameter

    130/130

         Screw L/D

    30:1

         Screw Material

    38CrMoAl

         Barrel Material

    38CrMoAl

         Driving Motors and Inverter

           Motor Brand

          Siemens  motor

         Power

    132KW/132KW

        Inverter

    ABB AC550

        Gear Box

       Brand

      GUOMAO

          Hard Surface and Hardness

    375

       Water Cooling Unit

           Seperated heat exchanger

         Temperature Control

        Heaters

         Cast aluminum heating ring

        Heating Zone

    14 ZONE

         Heating Power

    72KW

         Cooling Hoses Design

         ,     With manifold,tidy and won’t block the way.

         Cooling System

              ,           Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

    3-2.      Machine die head

       Accumulator

          Style

    Accumulator type

         Volume

    100L/75KGS

    120L/90KGS

       Material

    38CrMoAl & 45# steel

        overflow hole

           side mounted overflow hole

            Material Pushing and Thickness Control Cylinder

       Model

           。 2-in-1 cylinder for material pushing and thickness control

         Working Pressure

    ≤16 Mpa

         Working Temperature

    ≤70°C

         oil temperature control unit

        ,        water-cooled plate,reduction of temperature,keeping cylinder working with good temperature

          Die Pin and Core Pin

       Material

    45# steel

       Size

    Matching products

         Temperature Control

          Heaters Style

           High efficient ceramic heating ring

       Power

    100KW

    3-3.     Clamping Unit

       Unit Style

     

              3 pieces type clamping unit with 2 pull bars

        Clamping Board

         Board Type

          ,      Multi-row screw template, easy to clamp fixing

         Platen Size

    H1900 x W1800

         Daylight Between Platens

    750-2400MM

       Material

    45# steel & A3 steel

         Clamping Cylinder

         Working Pressure

    ≤21mpa

       Clamping  Force

    2200KN

         Mould Changing Unit

         Driving Type

       hydraulic

         Moving Distance

    2160

    3-4.       Machine Frame and Appearance

          2nd Floor Platform Elevator

          Material

      Cast steel

         Stroke

    500MM

       Power

    2.2kw

           Reducer Ratio

    29

            Machine Protective Cover and Guardrail

    XINHENGDA

     
    3-5.      material feeding system
     

       Type

          ,       ,     Spring model feeding unit,It can transmit a variety of materials no need filter

       Power

     
    3-6.    Blow seat

          Five function blow seat

    XINHENGDA

         ,   ,  ,         。     500MM。Five functions: air blowing and exhausting, material sealing, material stretching,  up and down ,  cylinder adjust range 500MM, horizontal position adjusting

    3-7.      Robot

            Four functionrobot

    XINHENGDA

          ,     ,  ,      。 Function: moving forward/back, close and open, water cooling,height adjusting.

    3-8.      hydraulic system

        Hydraulic station

          Stack-up hydraulic sysytem

               ,   ,    40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3,Saving more than 40%

         Big pump& valve unit

         Oil Tank Size

    1000 L

        ,Cooling method

     

         Control method

        servo control

       Motor

          delta servo motor

       Pump & Valve

        Yuken

           Wall thickness control unit

         Control method

          Servo valve control

       Motor

         WANNAN motor 5.5KW

       Pump & Valve

        Taiwan brand

        Pressure Storage Device

           China famous brand

    3-9.      Pneumatic system

         Pneumatic System

         Separate Pneumatic Station

                       ,       。 pneumatic valves are in the same station, convenient for maintainance and operation.

        Pneumatic Valve

    Smc      SMC and Chinese top brand

    3-10.        Electric Control System

         Electric Control

    PLC

        Siemens

        Touch screen

    Proface Japan

          Multi Language Operating Screen

             。Chinese + English + Customer’s local language

            Contactor and Breaker

        Siemens

           Other Low Voltage Electronic Parts

      Chint

           Temperature Control Program

            Peak Shifting and Progressive Heating Method

        ,    ,PLC           ,     Intelligent heating to reduce energy consumption

              Heating control by SSR

       ,        ,                    。     SSR  。Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

         Wall thickness control

            Axis direction thickness controllor

       MOOG 200 point

     

    LOW-VOLTAGE APPARATUS

    SIEMENS

    PNEMATIC

    CHINESE TOP BRAND AND SMC JAPAN

    HYDRAULIC COMPONENT

    YUKEN

    SEAL

    DICHTOMATIK GERMANY AND TAIWAN DZ

    SCREW MOTOR

    SIEMENS

    PROXIMITY SWITCH

    OMRON

    PLC

    SIEMENS OR GEFRAN ITILY

    TEMPERATURE CONTROL

    SIEMENS OR GEFRAN ITILY

    TOUCH SCREEN

    PROFACE JAPAN OR GEFRAN ITILY

    LINEAR GUIDEWAY

    HIWIN TAIWAN

    WALL THINKNESS CONTRAL SYSTEM

    MOOG USA OR GEFRAN ITILY

    FREQUENCY CONVERTERS

    ABB(AC550)

    REDUCTION BOX

    GUOMAO

    Electronic scale

    GEFRAN ITILY

       
       
    SERVO SYSTEM (STANDARD CONFIGURATION)

    SERVO OLI MOTOR

    DELTA TAIWAN

    SERVO CONTRAL

    DELTA TAIWAN

    SERVO OIL PUMP

     SUMITOMO JAPAN

     

    ENERGY CONSUMPTION FOR SINGLE LAYER
    EXTRUSION MOTOR POW. 264KW 132KW*2
    OIL PUMP POWER 55KW  
    SERVO PUMP POWER 7.5KW SEPARATELY FOR PARISION CONTROL
    BARREL HEATING POWER 72KW 24 zone
    HEAD HEATING POWER 100KW DIE HEATING SEPARATELY
    COOLING FAN POWER 1.75KW 0.125KW*14
    TOTAL POWER 500.25KW FOR ALL ENERGY CONSUMPTION LISTED ABOVE
    AVERAGE CONSUMPTION 260KW FOR NORMAL WORKING AUTOMATICALLY





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