2000L Blow Molding Machine 2000L 1-3 layers
2000L Blow molding machine
1.PRODUCT
Plastic Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.
Material：HDPE
Weight：Standard
2. CONFIGURATION
Mainframe
XHD 2000L Full automatic Plasticblowmoldingmachine
Thickness controll system Japanese MOOG；
Down-shot unit；
Automatic pick-off；
-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
技术参数Specification（2000L THREE LAYERS）
| 项目Item |
规格Spec. |
标准规格Standard specifications |
说明Notes |
|
挤料装置Extrusion system |
主螺杆规格
Main (driving) screw |
Φ140
(SINGLE LAYER) Φ120/Φ120 (DOUBLE LAYERS Φ110/Φ120/Φ110 (THREE LAYERS) |
|
| 螺杆长径比
Screw ratio |
30:1 | ||
| 机筒螺杆材料
Barrel screw |
38CRMOALA | ||
| 最大挤出量
MAX extruder output |
400KG/H |
||
| 绞料传动方式
Driving mode |
电机、齿轮箱、皮带传动 Motor, gear case, belt transmission |
||
| 驱动电机
Drive motor |
132KW
(SINGLE LAYER) 90KW/90KW (DOUBLE LAYERS) 75KW/90KW/75KW (THREE LAYERS)
|
||
| 螺杆转速Screw speed | 15-60rpm | ||
| 上下调整机能
Adjust of Up and Down |
有
yes |
||
| 温控段数
Temperature Control |
8(SINGLE LAYER)
12(DOUBLE LAYERS) 16(THREE LAYERS) |
||
| 加热功率
Heating power |
60KW(SINGLE LAYER)
90KW(DOUBLE LAYERS) 100KW(THREE LAYERS) |
||
| 冷却风扇数
Cooling fan |
8(SINGLE LAYER)
12(DOUBLE LAYERS) 16(THREE LAYERS) |
||
| 冷却机能
Cooling system |
有
yes |
||
|
开合模装置Clamping Unit |
结构形式
Structural style |
2 tie | |
| 开合模导向
Clamping direct |
Liner Guide | ||
| 开合模速度
Clamping speed |
600mm/min 420mm/min | ||
| 模板尺寸mould plate | 1800mm*1900mm | ||
| 最大模板间距
MAX locking plate spacing |
3200mm | ||
| 开模间距
Mold open spacing |
1040-3200mm | mix～max | |
| 锁模力
Clamping force |
1250KN | ||
| 模具厚度范围
Mould Thickness |
1040～1700MM | mix-max | |
| 模具固定方式
Mould fixed form |
模具压板
Clamping cap |
||
|
开关模行程控制Stroke control |
电子尺E-RULER | ||
| 机头
Die head |
先进先出式储料缸
First-in first-out accumulator |
||
| 模头材质
Die head material |
38CRMOALA |
料缸、内衬、料塞Accumulator、inner liner、plug |
|
|
储料缸容积Accumulator volume |
100L | 理论值
Theoretical value |
|
| 机头储料量
Once Max.Shot Weight |
70KG | ||
| 口模尺寸
Ingate size |
Φ230～720mm | ||
| 加热方式
Heating Method |
Electric heating | ||
| 型胚厚薄调整
Parison thickness adjust |
有
Yes |
||
| 射料行程控制
Injection stroke control |
有
Yes |
||
|
厚薄调整方式 Means of adjustingthickness |
内模调整
Internal die head control |
||
| 径向调整量
Radial adjustment |
±2.5mm | Manually | |
| 射出压力
Injection pressure |
75–140kg可调
75–140kg adjustable |
||
| 最大射出速度
Max injection speed |
2.5kg/sec | ||
| 下吹扩展装置Down-shot unit | 吹气控制方式
Blowing control |
时间控制
Time control |
|
| 吹针行程控制
Blowing needle stroke control |
电子尺E-RULER | ||
|
吹针位置调整 Blowing needle position adjustment |
有
yes |
||
| 机械手
Robot |
驱动方式
Drive mode |
液压马达
hydraulic motor |
|
| 导向控制
lead control |
导柱
Pillar |
||
| 温度控制
Temperature control |
水
Water |
||
| 负载保护
Overload protection |
有
Yes |
||
| 动作控制
Control action |
PLC
|
||
| 计时设定
SetInterval |
触控荧屏
Tilt up |
||
|
液压系统 Oil hydraulic system |
主马达功率
Main Motor |
45KW and 7.5KW | |
| 动作控制方式
Control action |
比例压力控制
pressure |
||
| 方向控制
Directional control |
换向阀
Reversing valve |
||
| 最大压力值
Maximum pressure rating |
160Kg/cm2 | ||
|
空压系统PNEUMATIC SYSTEM |
方向控制
Directional control |
换向阀
Reversing valve |
|
| 压力控制
Pressure control |
独立式
Stand alone type |
||
|
最大压力值 Maximum pressure rating |
8kg/cm2，1.1m3/min | ||
| 其他资料
OTHER |
润滑方式
lubricating system |
说明书
Instruction manual |
|
| 油压冷却
Oil pressure cooling |
说明书
Instruction manual |
||
|
模具冷却 Die cooling |
说明书
Instruction manual |
||
| 机器外形尺寸
Overall dimensions |
长*宽*高
L*W*H |
18*4.8*6.5m | |
| 机器重量
Machine weight |
50TON
|
|
LOW-VOLTAGE APPARATUS |
SIEMENS |
|
PNEMATIC |
CHINESE TOP BRAND AND SMC JAPAN |
|
HYDRAULIC COMPONENT |
YUKEN |
|
SEAL |
DICHTOMATIK GERMANY |
|
SCREW MOTOR |
SIEMENS |
|
PROXIMITY SWITCH |
OMRON |
|
PLC |
SIEMENS OR GEFRAN ITILY |
|
TEMPERATURE CONTROL |
SIEMENS OR GEFRAN ITILY |
|
TOUCH SCREEN |
PROFACE JAPAN OR GEFRAN ITILY |
|
LINEAR GUIDEWAY |
HIWIN TAIWAN |
|
WALL THINKNESS CONTRAL SYSTEM |
MOOG OR GEFRAN ITILY |
|
FREQUENCY CONVERTERS |
ABB（AC550） |
|
REDUCTION BOX |
GUOMAO |
|
Electronic scale |
GEFRAN ITILY |
|
SERVO OLI MOTOR |
DELTA TAIWAN |
|
SERVO CONTRAL |
DELTA TAIWAN |
|
SERVO OIL PUMP |
SUMITOMO JAPAN |
Features
|
ENERGY CONSUMPTION THREELAYERS |
||
|
EXTRUSION MOTOR POW. |
240KW |
75KW*2+90KW |
|
OIL PUMP POWER |
45KW |
|
|
SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
|
BARREL HEATING POWER |
64KW |
|
|
HEAD HEATING POWER |
100KW |
DIE HEATING SEPARATELY |
|
COOLING FAN POWER |
2KW |
0.125KW*16 |
|
TOTAL POWER |
458.5KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
|
AVERAGE CONSUMPTION |
220KW |
FOR NORMAL WORKING AUTOMATICALLY |
Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.
Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;
Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;
Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.
