220L 1-3 layers blow molding machine

Short Description:

Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.

Material:HDPE

Weight:Standard


  • FOB Price: US $100,000-300,000 / Set
  • Min.Order Quantity: 1 Set/Sets
  • Supply Ability: 20 Set/Sets per Year
  • Packaging Details: Proper packaging for voyage
  • Port: Qingdao
  • Lead Time: 100 days when we received your deposit
  • Payment Terms: L/C,D/A,D/P,T/T
  • Whatsapp & mobile: +8615866170868
  • Product Detail

    Product Tags

    220L blow molding machine

    1.PRODUCT

    Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.

    Material:HDPE

    Weight:Standard

    2. CONFIGURATION

    Mainframe

    SKJ 220L Full automatic Plastic blow molding machine

    Thickness control system MOOG;

    Down-shot unit;

    Automatic pick-off;

    -The screw adopts IKV design, with high potency melt to make sure the material well mixed.
    -Adopt frequency control of motor system to reduce the power consumption.
    -Adopt  Parison thickness controller Moog 200 points, to make thickness even and adjust the tank weight in big span.
    -Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
    -High output versus Roto molding machine
    -Save raw material 25% – 35% versus Roto tanks.
    -Perfect impact resistance versus Roto tanks.
    -Multi layers co-extrusion.
    -The mechanical arm can take out the product automatically.

    Blow molding process                                                                         50-12072

    50-120L650

    Inject material from die head-blow-molding-product

    50-120L817

    3.OUTPUT

    Steel mold 4min , Aluminum mold 2min20sec

    Specifications

    I.  Working Condition

    Working Envionment

     Indoor, ventilated

     Bridge crane height ≥9m

    10cm  Plant foundation Concrete ≥10cm

     Be avoid of magic field

     Humidity degree ≤90%

     Indoor temperature 0-45℃

     Power Source

     3-phase 4 wires 50Hz,380V-415V

    Cooling Water

     Water temperature ≤20℃

     Water pressure  ≥0.3Mpa

     Water consumption 50T/H

     Air Source

     Air source pressure 0.8Mpa

     Air pressure for product forming 0.2-0.4 mpa

     Raw Material

     HDPE/HMW-HDPE

     

    II. Overview

     

    No.

    Item

     

    1

    Extruder

    Single layer

    140MM

    Double layers

    110/110MM

    Three layers

    90/100/90MM

    2

    Machine die head

    25L accumulator type die head.

    3

    Clamping Unit

    3 pieces type clamping unit with 2 pull bars

    4

    Machine Frame

    machine frame with elevator

    5

    Material loader

    Two Spring feeding machine or air feeding machine

    6

    Blow Unit

    multifunction blow seat

    7

    Robert

    adjustable robot

    8

    Hydraulic System

    Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

    9

    Pneumatic System

    pneumatic control system

    10

    Electric System

    Siemens PLC electric system

    11

    Power

    229.5 kw, 125kw Total load 229.5 kw with125 average consumption

    12

    Machine Dimension (L x W x H)

    8*3.5*5

    13

    Machine Weight

    25TON

    14

    Product Pange

    120-250L Drum

    15

    Melting Capacity

    300 KGS / Hour

    16

    Layers

    1 to 2

    III. Technical Details

     

    3-1. Extruder

    Screw and Barrel

    Screw Diameter

    Single layer

    140MM

    Double layers

    110/110MM

    Three layers

    90/100/90MM

    Screw L/D

    30:1

    Screw Material

    38CrMoAl

    Barrel Material

    38CrMoAl

    Driving Motors and Inverter

    Motor Brand

    Siemens  motor

    Power

    Single layer

    132KW

    Double layers

    75KW/75KW

    Three layers

    45/55/45KW

    Inverter

    ABB AC550

    Gear Box

    Brand

    GUOMAO

    Hard Surface and Hardness

    Single layer

    375

    Double layers

    280/280

    Three layers

    250/280/250

    Water Cooling Unit

    Seperated heat exchanger

     Temperature Control

    Heaters

    Cast aluminum heating ring

    Heating Zone

    Single layer

    7 ZONE

    Double layers

    12 ZONE

    Three layers

    15 ZONE

    Heating Power

    Single layer

    31.5KW

    Double layers

    45KW

    Three layers

    48KW

    Cooling Hoses Design

    With manifold,tidy and won’t block the way.

    Cooling System

    Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

    3-2. Machine die head

    Accumulator

    Style

    Accumulator model

    Volume

    25L/18KG

    Material

    38CrMoAl & 45# steel

    overflow hole

    side mounted overflow hole

    Material Pushing and Thickness Control Cylinder

    Model

    2-in-1 cylinder for material pushing and thickness control

    Working Pressure

    ≤16 mpa

    Working Temperature

    ≤70°C

    oil temperature control unit

    water-cooled plate,reduction of temperature,keeping cylinder working with good temperature

     Die Pin and Core Pin

    Material

    45# steel

    Size

    Matching products

     Temperature Control

    Heaters Style

    High efficient ceramic heating ring

    Power

    Single layer

     

    Double layers

     

    Three layers

     

    3-3. Clamping Unit

    Unit Style

     

    3 pieces type clamping unit with 2 pull bars

     Clamping Board

    Board Type

    Multi-row screw template, easy to clamp fixing

    Platen Size

    H1350 x W1350

    Daylight Between Platens

    800-2400MM

    Material

    45# steel & A3 steel

    Clamping Cylinder

    Working Pressure

    ≤21mpa

    Clamping  Force

    1000KN

    Mould Changing Unit

    Driving Type

     hydraulic

    Moving Distance

    1600

    3-4. Machine Frame and Appearance

     2nd Floor Platform Elevator

    Material

    Cast steel

    Stroke

    500MM

    Power

    2.2kw

    Reducer Ratio

    29

    Machine Protective Cover and Guardrail

    XINHENGDA

     

    3-5. material feeding system

     

    Type

    Spring model feeding unit,It can transmit a variety of materials no need filter

    Power

     

    3-6. Blow seat

    Five function blow seat

    XINHENGDA

    500MM。Five functions: air blowing and exhausting, material sealing, material stretching,  up and down ,  cylinder adjust range 500MM, horizontal position adjusting

    3-7. Robot

    Four functionrobot

    XINHENGDA

    Function: moving forward/back, close and open, water cooling,height adjusting.

    3-8. hydraulic system

    Hydraulic station

    Stack-up hydraulic sysytem

    40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3,Saving more than 40%

    Big pump& valve unit

    Oil Tank Size

    1000 L

    Cooling method

    Low temperature of servo system

    Control method

    servo control

    Motor

    delta servo motor

    Pump & Valve

    Yuken

    Wall thickness control unit

    Control method

    Servo valve control

    Motor

    Siemens beide

    Pump & Valve

    Taiwan brand

    Pressure Storage Device

    China famous brand

    3-9. Pneumatic system

    Pneumatic System

    Separate Pneumatic Station

    pneumatic valves are in the same station, convenient for maintainance and operation.

    Pneumatic Valve

    Smc SMC and Chinese top brand

    3-10. Electric Control System

    Electric Control

    PLC

    Siemens

    Touch screen

    Proface Japan

    Multi Language Operating Screen

    Chinese + English + Customer’s local language

    Contactor and Breaker

    Siemens

    Other Low Voltage Electronic Parts

    Chint

     Temperature Control Program

    Peak Shifting and Progressive Heating Method

    PLC Intelligent heating to reduce energy consumption

    Heating control by SSR

    SSR Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

    Wall thickness control

    Axis direction thickness controllor

    MOOG 200 point

     

    LOW-VOLTAGE APPARATUS

    SIEMENS

    PNEMATIC

            CHINESE TOP BRAND

    HYDRAULIC COMPONENT

    YUKEN

    SEAL

    DICHTOMATIK GERMANY OR TAIWAN BRAND

    SCREW MOTOR

    SIEMENS

    PROXIMITY SWITCH

    OMRON

    PLC

    SIEMENS

    TEMPERATURE CONTROL

    SIEMENS

    TOUCH SCREEN

    PROFACE JAPAN

    LINEAR GUIDEWAY

    HIWIN TAIWAN OR TBI TAIWAN

    WALL THINKNESS CONTRAL SYSTEM

    MOOG

    FREQUENCY CONVERTERS

    ABB(AC550)

    REDUCTION BOX

    GUOMAO

    E RULER

    GEFRAN ITILY

    SERVO SYSTEM (STANDARD CONFIGURATION)

    SERVO OLI MOTOR

    DELTA TAIWAN

    SERVO CONTRAL

    DELTA TAIWAN

    SERVO OIL PUMP

    SUMITOMO JAPAN

    Quality assurance:

    The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.

    Trainning
    Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
    Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
    The training is free of charge;

    Installation & adjustment:
    The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
    The buyer should make a reservation in advance before delivery of the machines;
    The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;

    Guarantee:
    The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.


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