80L die head pallet machine to Jordan
1. PRODUCT
Blow Moulding Machine . The product satisfy GB13508-92、SN04499.2-95 requirement.
Material：HDPE
Weight： Standard
The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus OTHER PALLET.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
Blow molding process
Inject material from die head-blow-molding-product
2. CONFIGURATION
Mainframe
SKJ PALLET Full automatic Plastic blow molding machine
Thickness controll system Japanese MOOG；
Down-shot unit；
Withdrawing device；
Automatic pick-off；
3.OUTPUT
≥500KG/H
4. Equipment configuration and price
Machine Price：
Stand configuration accumulate 80L=60 KG
（Max pallet weight around 30-35kg，Max tank size 1412 1400*1200*150MM）
We can upgrade to 100L=75KG
（Max pallet weight around 35-40kg,Max tank size 1416 1400*1600*150MM）
OUR COMPANY PRODUCE
LOAD：
|
MODEL |
Dynamic load |
Static load |
|
Single side |
1-1.5 TON |
4TON |
|
Double side |
2TON |
6TON |
Quality Standard（GB/T15234-94）
|
ITEM |
TECHNICAL REQUIREMENTS |
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|
SINGLE SIDE |
DOUBLE SIDE |
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|
EDGEWISE CRUSH RESISTANCE |
TRANSFORMATION mm<= |
4 |
4 |
|
FACADE |
NO CRACK AND DEFORMATION |
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|
CROSS-BEND TEST |
DEFLECTION VALUE mm<= |
70 |
|
|
LOAD DEFLECTION RATE |
1.5 |
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FACADE |
NO CRACK AND DEFORMATION |
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|
STRENGTH TEST |
LOAD DEFLECTION RATE |
5 |
|
|
ANGLE FALLING STRENGTH TEST |
DIAGONAL RATE mm<= |
1 |
1 |
|
FACADE |
NO CRACK AND DEFORMATION |
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|
THE BALANCE OF LOAD STRENGTH TEST |
STRENGTH TEST |
5 |
|
|
FACADE |
NO CRACK AND DEFORMATION |
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USEING SAMPLE
|
NAME |
SIZE(MM) |
PRODUCT WEIGHT |
MOLD WEIGHT |
OUTPUT/H |
|
PLASTIC PALLET |
800*800*150 |
14 |
3 |
16 |
|
PLASTIC PALLET |
800*1000*150 |
16 |
3.5 |
16 |
|
PLASTIC PALLET |
1000*1000*150 |
18 |
3.5 |
15 |
|
PLASTIC PALLET |
1000*1200*150 |
20 |
4 |
15 |
|
PLASTIC PALLET |
1100*1100*150 |
20 |
4 |
15 |
|
PLASTIC PALLET |
1100*1300*150 |
24 |
5 |
14 |
|
PLASTIC PALLET |
1200*1400*150 |
27 |
6 |
14 |
|
PLASTIC PALLET |
1300*1500*150 |
32 |
7 |
14 |
|
PLASTIC PALLET |
1400*1600*150 |
36 |
8 |
13 |
Specification（Pallet）
|
Item |
Spec. |
Standard specifications |
Notes |
|||
|
Extrusion system |
Main (driving) screw |
DOUBLE LAYER 120/120
|
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|
Screw ratio |
30:1 |
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Barrel screw |
38CRMOALA |
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|
MAX extruder output |
≈450KG/H |
|||||
|
Driving mode |
Motor, gear case, belt transmission |
|||||
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Drive motor (KW) |
DOUBLE LAYERS 90/90
|
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|
Screw speed |
15-60rpm |
|||||
|
Adjust of Up and Down |
yes |
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|
Temperature Control |
18 |
|||||
|
Heating power |
90kw |
|||||
|
Cooling fan |
18 |
|||||
|
Cooling system |
yes |
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|
Clamping Unit |
Structural style |
2 tie |
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Clamping direct |
Liner Guide |
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|
Clamping speed |
600mm/min 420mm/min |
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|
mould plate |
1800mm*1900mm |
|||||
|
MAX locking plate spacing |
2200mm |
|||||
|
Mold open spacing |
800-2200mm |
mix～max | ||||
|
Clamping force |
2200KN |
|||||
|
Mould fixed form |
Clamping cap |
|||||
|
Stroke control |
Inductive switch |
|||||
|
Die head |
First-in first-out accumulator |
|||||
|
Die head material |
38CRMOALA |
Accumulator、inner liner、plug | ||||
|
Accumulator volume |
80L |
Theoretical value | ||||
|
Once Max.Shot Weight |
60Kg |
|||||
|
Ingate size |
Φ400～900mm |
|||||
|
Heating Method |
Electric heating |
|||||
|
Parison thickness adjust |
Yes |
|||||
|
Injection stroke control |
Yes |
|||||
|
Means of adjusting thickness |
Internal die head control |
|||||
|
Radial adjustment |
±2.5mm |
Manually | ||||
|
Injection pressure |
75–140kg 75–140kg adjustable |
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|
Max injection speed |
2.5kg/sec |
|||||
|
Down-shot unit |
Blowing control |
Time control | ||||
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Blowing needle stroke control |
Inductive switch |
|||||
|
Blowing needle position adjustment |
yes |
|||||
|
Robot |
Drive mode |
hydraulic motor |
||||
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lead control |
Pillar |
|||||
|
Temperature control |
Water |
|||||
|
Overload protection |
Yes |
|||||
|
Control action |
PLC
|
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Oil hydraulic system |
Main Motor |
45KW and 7.5KW |
||||
|
Control action |
pressure |
|||||
|
Directional control |
Reversing valve |
|||||
|
Maximum pressure rating |
160Kg/cm2 |
|||||
|
PNEUMATIC SYSTEM |
Directional control |
Reversing valve |
||||
|
Pressure control |
Stand alone type |
|||||
|
Maximum pressure rating |
8kg/cm2，1.1m3/min |
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|
OTHER |
lubricating system |
Instruction manual |
||||
|
Oil pressure cooling |
Instruction manual |
|||||
|
Die cooling |
Instruction manual |
|||||
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Overall dimensions |
* * L*W*H 11m*4.8m*6.5m |
|||||
|
Weight |
DOUBLE LAYERS 58 TON
|
|||||
|
LOW-VOLTAGE APPARATUS |
SIEMENS |
|||||
|
PNEMATIC |
CHINESE TOP BRAND |
|||||
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HYDRAULIC COMPONENT |
YUKEN |
|||||
|
SEAL |
DICHTOMATIK GERMANY AND TAIWAN BRAND |
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SCREW MOTOR |
SIEMENS |
|||||
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PROXIMITY SWITCH |
OMRON |
|||||
|
PLC |
SIEMENS |
|||||
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TEMPERATURE CONTROL |
SIEMENS |
|||||
|
TOUCH SCREEN |
PROFACE JAPAN |
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LINEAR GUIDEWAY |
HIWIN TAIWAN OR TBI TAIWAN |
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WALL THINKNESS CONTRAL SYSTEM |
MOOG USA |
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FREQUENCY CONVERTERS |
ABB（AC550） |
|||||
|
REDUCTION BOX |
GUOMAO |
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|
Electronic scale |
GEFRAN ITILY |
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SERVO SYSTEM
|
SERVO OLI MOTOR |
DELTA TAIWAN |
|
SERVO CONTRAL |
DELTA TAIWAN |
|
SERVO OIL PUMP |
SUMITOMO JAPAN |
| ENERGY CONSUMPTION FOR DOUBLE LAYERS | ||
| EXTRUSION MOTOR POW. | 180KW | 90KW*2 |
| OIL PUMP POWER | 45KW | |
| SERVO PUMP POWER | 7.5KW | SEPARATELY FOR PARISION CONTROL |
| BARREL HEATING POWER | 72KW | 24 zone |
| HEAD HEATING POWER | 100KW | DIE HEATING SEPARATELY |
| COOLING FAN POWER | 1.75KW | 0.125KW*14 |
| TOTAL POWER | 406.25KW | FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
| AVERAGE CONSUMPTION | 240KW | FOR NORMAL WORKING AUTOMATICALLY |
