Best-Selling Film Extrusion Blow Molding Machine - 220L blow molding machine – XINHENGDA
Best-Selling Film Extrusion Blow Molding Machine - 220L blow molding machine – XINHENGDA Detail:
220L blow molding machine
1.PRODUCT
Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.
Material：HDPE
Weight：Standard
2. CONFIGURATION
Mainframe
SKJ 220L Full automatic Plastic blow molding machine
Thickness control system MOOG；
Down-shot unit；
Automatic pick-off；
-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
Blow molding process 
Inject material from die head-blow-molding-product
3.OUTPUT
16-22 pieces/hour/set.
4. Equipment configuration and price
SKJ220L Blow moulding machine.
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Model |
Price(USD) |
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Single layer |
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Double layers |
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Three layers |
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Simple steel mold |
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200L |
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100L |
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70L |
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STEEL L RING MOLD |
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220L |
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125L |
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100L |
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Single steel L ring mold |
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220L |
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175L |
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150L |
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125L |
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60L |
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Auxiliary machine |
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Air compressor with air tank 11KW and 2m³ |
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Cooling machine 20HP |
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Crusher 22KW |
The price is based on FOB Qingdao.
| Commodity |
Specification |
Tank Weight |
Molds Weight |
Molds Dimension |
Output/H |
| Water tank mold |
300 |
5-8 |
1 |
1100*1100*1050 |
19-20 |
| Water tank mold |
200 |
4-6 |
0.9 |
1000*900*1000 |
20-22 |
| Water tank mold |
100 |
2-5 |
0.8 |
900*850*850 |
21-23 |
Specifications
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I. Working Condition |
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Working Envionment |
Indoor, ventilated |
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Bridge crane height ≥9m |
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10cm Plant foundation Concrete ≥10cm |
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Be avoid of magic field |
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Humidity degree ≤90% |
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Indoor temperature 0-45℃ |
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Power Source |
3-phase 4 wires 50Hz，380V-415V |
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Cooling Water |
Water temperature ≤20℃ |
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Water pressure ≥0.3Mpa |
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Water consumption 50T/H |
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Air Source |
Air source pressure 0.8Mpa |
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Air pressure for product forming 0.2-0.4 mpa |
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Raw Material |
HDPE/HMW-HDPE |
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II. Overview |
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No. |
Item |
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1 |
Extruder |
Single layer |
140MM |
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Double layers |
110/110MM |
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Three layers |
90/100/90MM |
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2 |
Machine die head |
25L accumulator type die head. |
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3 |
Clamping Unit |
3 pieces type clamping unit with 2 pull bars |
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4 |
Machine Frame |
machine frame with elevator |
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5 |
Material loader |
Two Spring feeding machine or air feeding machine |
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6 |
Blow Unit |
multifunction blow seat |
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7 |
Robert |
adjustable robot |
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8 |
Hydraulic System |
Delta servo main hydraulic unit and Wall thickness control small hydraulic unit |
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9 |
Pneumatic System |
pneumatic control system |
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10 |
Electric System |
Siemens PLC electric system |
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11 |
Power |
229.5 kw, 125kw Total load 229.5 kw with125 average consumption |
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12 |
Machine Dimension (L x W x H) |
8*3.5*5 |
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13 |
Machine Weight |
25TON |
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14 |
Product Pange |
120-250L Drum |
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15 |
Melting Capacity |
300 KGS / Hour |
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16 |
Layers |
1 to 2 |
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III. Technical Details |
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3-1. Extruder |
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Screw and Barrel |
Screw Diameter |
Single layer |
140MM |
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Double layers |
110/110MM |
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Three layers |
90/100/90MM |
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Screw L/D |
30:1 |
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Screw Material |
38CrMoAl |
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Barrel Material |
38CrMoAl |
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Driving Motors and Inverter |
Motor Brand |
Siemens motor |
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Power |
Single layer |
132KW |
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Double layers |
75KW/75KW |
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Three layers |
45/55/45KW |
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Inverter |
ABB AC550 |
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Gear Box |
Brand |
GUOMAO |
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Hard Surface and Hardness |
Single layer |
375 |
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Double layers |
280/280 |
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Three layers |
250/280/250 |
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Water Cooling Unit |
Seperated heat exchanger |
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Temperature Control |
Heaters |
Cast aluminum heating ring |
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Heating Zone |
Single layer |
7 ZONE |
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Double layers |
12 ZONE |
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Three layers |
15 ZONE |
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Heating Power |
Single layer |
31.5KW |
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Double layers |
45KW |
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Three layers |
48KW |
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Cooling Hoses Design |
With manifold，tidy and won’t block the way. |
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Cooling System |
Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit |
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3-2. Machine die head |
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Accumulator |
Style |
Accumulator model |
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Volume |
25L/18KG |
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Material |
38CrMoAl & 45# steel |
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overflow hole |
side mounted overflow hole |
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Material Pushing and Thickness Control Cylinder |
Model |
2-in-1 cylinder for material pushing and thickness control |
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Working Pressure |
≤16 mpa |
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Working Temperature |
≤70°C |
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oil temperature control unit |
water-cooled plate，reduction of temperature，keeping cylinder working with good temperature |
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Die Pin and Core Pin |
Material |
45# steel |
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Size |
Matching products |
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Temperature Control |
Heaters Style |
High efficient ceramic heating ring |
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Power |
Single layer |
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Double layers |
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Three layers |
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3-3. Clamping Unit |
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Unit Style |
3 pieces type clamping unit with 2 pull bars |
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Clamping Board |
Board Type |
Multi-row screw template, easy to clamp fixing |
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Platen Size |
H1350 x W1350 |
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Daylight Between Platens |
800-2400MM |
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Material |
45# steel & A3 steel |
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Clamping Cylinder |
Working Pressure |
≤21mpa |
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Clamping Force |
1000KN |
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Mould Changing Unit |
Driving Type |
hydraulic |
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Moving Distance |
1600 |
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3-4. Machine Frame and Appearance |
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2nd Floor Platform Elevator |
Material |
Cast steel |
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Stroke |
500MM |
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Power |
2.2kw |
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Reducer Ratio |
29 |
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Machine Protective Cover and Guardrail |
XINHENGDA |
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3-5. material feeding system |
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Type |
Spring model feeding unit，It can transmit a variety of materials no need filter |
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Power |
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3-6. Blow seat |
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Five function blow seat |
XINHENGDA |
500MM。Five functions: air blowing and exhausting, material sealing, material stretching, up and down , cylinder adjust range 500MM, horizontal position adjusting |
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3-7. Robot |
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Four functionrobot |
XINHENGDA |
Function: moving forward/back, close and open, water cooling，height adjusting. |
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3-8. hydraulic system |
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Hydraulic station |
Stack-up hydraulic sysytem |
40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3，Saving more than 40% |
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Big pump& valve unit |
Oil Tank Size |
1000 L |
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Cooling method |
Low temperature of servo system |
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Control method |
servo control |
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Motor |
delta servo motor |
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Pump & Valve |
Yuken |
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Wall thickness control unit |
Control method |
Servo valve control |
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Motor |
Siemens beide |
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Pump & Valve |
Taiwan brand |
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Pressure Storage Device |
China famous brand |
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3-9. Pneumatic system |
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Pneumatic System |
Separate Pneumatic Station |
pneumatic valves are in the same station, convenient for maintainance and operation. |
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Pneumatic Valve |
Smc SMC and Chinese top brand |
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3-10. Electric Control System |
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Electric Control |
PLC |
Siemens |
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Touch screen |
Proface Japan |
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Multi Language Operating Screen |
Chinese + English + Customer’s local language |
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Contactor and Breaker |
Siemens |
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Other Low Voltage Electronic Parts |
Chint |
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Temperature Control Program |
Peak Shifting and Progressive Heating Method |
PLC Intelligent heating to reduce energy consumption |
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Heating control by SSR |
SSR Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage. |
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Wall thickness control |
Axis direction thickness controllor |
MOOG 200 point |
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LOW-VOLTAGE APPARATUS |
SIEMENS |
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PNEMATIC |
CHINESE TOP BRAND | ||||
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HYDRAULIC COMPONENT |
YUKEN |
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SEAL |
DICHTOMATIK GERMANY OR TAIWAN BRAND |
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SCREW MOTOR |
SIEMENS |
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PROXIMITY SWITCH |
OMRON |
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PLC |
SIEMENS |
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TEMPERATURE CONTROL |
SIEMENS |
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TOUCH SCREEN |
PROFACE JAPAN |
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LINEAR GUIDEWAY |
HIWIN TAIWAN OR TBI TAIWAN |
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WALL THINKNESS CONTRAL SYSTEM |
MOOG |
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FREQUENCY CONVERTERS |
ABB（AC550） |
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REDUCTION BOX |
GUOMAO |
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E RULER |
GEFRAN ITILY |
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| SERVO SYSTEM (STANDARD CONFIGURATION) | |||||
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SERVO OLI MOTOR |
DELTA TAIWAN |
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SERVO CONTRAL |
DELTA TAIWAN |
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SERVO OIL PUMP |
SUMITOMO JAPAN |
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Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.
Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;
Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;
Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.
Product detail pictures:
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Assume full obligation to meet all demands of our customers; accomplish ongoing advancements by promoting the advancement of our customers; become the final permanent cooperative partner of clientele and maximize the interests of shoppers for Best-Selling Film Extrusion Blow Molding Machine - 220L blow molding machine – XINHENGDA, The product will supply to all over the world, such as: Paris , Bolivia , Istanbul , We focus on providing service for our clients as a key element in strengthening our long-term relationships. Our continual availability of high grade products in combination with our excellent pre-sale and after-sales service ensures strong competitiveness in an increasingly globalized market. We are willing to cooperate with business friends from at home and abroad and create a great future together.
By Rose
from Jordan
- 2015.06.26 19:27
The manufacturer gave us a big discount under the premise of ensuring the quality of products, thank you very much, we will select this company again.
By Melissa
from Kuala Lumpur
- 2015.06.18 19:26
