IBC tank blow molding machine
IBC blow moulding machine
The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
1,Product Name
SKJ 1000L Full automatic Plastic blow molding machine
2,Certificate
CE
2,Payment Term
30% advance payment by T/T, the balance will be paid by T/T at sight after check the prdered machine before shipping.
4,Delivery time
2 month after receive deposit
5,Packaging
Two 40OH.
6,Installation and warranty
We take responsible for debugging of machine and all molds before shipment. Engineer Installing machine and training workers at customer’s site .
7,Guarantee
1 year warranty after installation for machine and molds.
8. Out put
Single layer use aluminum mold 16pieces/h
Double layers use aluminum mold 18 pieces/h
Steel mold 14pieces/h
9. Prices
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Model |
Price |
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Four upright general type single layer |
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Four upright general type double layers |
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Six upright dedicated type single layer |
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Six upright dedicated type double layer |
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IBC 1000 steel mold（Vat World） |
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IBC 1000 aluminum mold（Qinchuan） |
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IBC 1000 aluminum mold (Huafeng) |
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10,Specification
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I. Working Condition |
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Working Envionment |
Indoor, ventilated |
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Bridge crane height ≥9m |
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10cm Plant foundation Concrete ≥10cm |
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Be avoid of magic field |
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Humidity degree ≤90% |
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Indoor temperature 0-45℃ |
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Power Source |
3-phase 4 wires 50Hz ,380V-415V |
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Cooling Water |
Water temperature ≤20℃ |
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Water pressure ≥0.3Mpa |
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Water consumption 50T/H |
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Air Source |
Air source pressure 0.8Mpa |
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Air pressure for product forming 0.2-0.4 Mpa |
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Raw Material |
HDPE/HMW-HDPE |
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Overview |
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Item |
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1 |
Extruder |
SINGLE LAYER：150MM |
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DOUBLE LAYERS：110MM*2 HIGH EFFICIENCY SCREW |
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2 |
Machine die head |
SINGLE LAYER：ACCUMULATOR CAPACITY 40L |
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DOUBLE LAYERS：ACCUMULATOR CAPACITY 40L |
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3 |
Clamping Unit |
3 pieces type clamping unit with 2 pull bars |
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4 |
Machine Frame |
machine frame with elevator |
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5 |
Material loader |
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6 |
Blow Unit |
multifunction blow seat |
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7 |
Robert |
adjustable robot |
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8 |
Hydraulic System |
+ Delta servo main hydraulic unit and Wall thickness control small hydraulic unit |
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9 |
Pneumatic System |
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10 |
Electric System |
PLC Siemens PLC electric system |
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11 |
Power |
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12 |
Machine Dimension (L x W x H) |
Four upright general type：8*4*6.3M |
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Six upright dedicated type：14*4*6.3M |
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13 |
Machine Weight |
Four upright general type single layer：28TON |
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Four upright general type double layers：32TON |
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Six upright dedicated type single layer：45TON |
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Six upright dedicated type double layers：50TON |
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14 |
Product Pange |
Four upright general type：820 ,1000 ,1200 ICB tank and 200-1000L vertical tank |
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Six upright dedicated type：820 ,1000 ,1200 IBC tank |
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15 |
Melting Capacity |
Single layer：≈350KG/H |
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Double layers：≈500KG/H |
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16 |
Layers |
Single layer：1 layer |
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Double layers：1-2 layers |
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Extruder |
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Screw and Barrel |
Screw Diameter |
Single layer：150MM |
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Double layers：110MM*2 HIGH EFFICIENCY SCREW |
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Screw L/D |
30:1 |
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Screw Material |
38CrMoAl |
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Barrel Material |
38CrMoAl |
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Driving Motors and Inverter |
Motor Brand |
Siemens |
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Power |
Single layer:160KW |
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Double layers：110KW*2 |
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Inverter |
ABB |
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Gear Box |
Brand |
GUOMAO |
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Model |
Single layer：375 |
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Double layers：330 |
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Water Cooling Unit |
Separated heat exchanger |
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Temperature Control |
Heaters |
Cast Aluminium |
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Heating Zone |
Single layer：8 ZONE |
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Double layers：7*2 ZONE |
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Heating Power |
Single layer：40KW |
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Double layers：63KW |
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Cooling Hoses Design |
, With manifold ,tidy and won’t block the way. |
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Cooling System |
, |
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Machine die head |
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Accumulator |
Style |
Accumulator model |
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Accumulator model |
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Volume |
40L/30KG |
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Material |
38CrMoAl & 45# steel |
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overflow hole |
side mounted overflow hole |
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Material Pushing and Thickness Control Cylinder |
Model |
. 2-in-1 cylinder for material pushing and thickness control |
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Working Pressure |
≤16 mpa |
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Working Temperature |
≤70°C |
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oil temperature control unit |
, water-cooled plate ,reduction of temperature ,keeping cylinder working with good temperature |
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Die Pin and Core Pin |
Material |
45# steel |
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Size |
Matching products |
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Temperature Control |
Heaters Style |
High efficient ceramic heating ring |
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Power |
：60KW |
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：75KW |
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Clamping Unit |
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Unit Style |
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3 pieces type clamping unit with 2 pull bars |
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Clamping Board |
Board Type |
, Multi-row screw template, easy to clamp fixing |
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Platen Size |
H1700 x W1500 |
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Daylight Between Platens |
800-2400MM |
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Material |
45# steel & A3 steel |
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Clamping Cylinder |
Working Pressure |
≤21mpa |
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Clamping Force |
1000KN |
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Mould Changing Unit |
Driving Type |
hydraulic |
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Moving Distance |
1600 |
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Machine Frame and Appearance |
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2nd Floor Platform Elevator |
Material |
Cast steel |
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Stroke |
500MM |
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Power |
Four upright general type：2.2kw |
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Six upright dedicated type：5.5KW |
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Reducer Ratio |
29 |
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XINHENGDA |
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material feeding system |
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Type |
Spring or air model |
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Power |
Spring model：1.5KW 6 |
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Air model：2HP-1.5KW |
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Blow seat |
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Five function blow seat |
XINHENGDA |
500MM.Five functions: air blowing and exhausting, material sealing, material stretching, up and down , cylinder adjust range 500MM, horizontal position adjusting |
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Robot |
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Four functionrobot |
XINHENGDA |
Function: moving forward/back, close and open, water cooling ,height adjusting. |
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hydraulic system |
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Hydraulic station |
Stack-up hydraulic sysytem |
40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3 ,Saving more than 40% |
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Big pump& valve unit |
Oil Tank Size |
1000 L |
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,Cooling method |
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Control method |
servo control |
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Motor |
delta servo motor |
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Pump & Valve |
Yuken |
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Wall thickness control unit |
Control method |
Servo valve control |
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Motor |
WANNAN motor 7.5KW |
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Pump & Valve |
Taiwan brand |
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Pressure Storage Device |
China famous brand |
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Pneumatic system |
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Pneumatic System |
Separate Pneumatic Station |
pneumatic valves are in the same station, convenient for maintainance and operation. |
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Pneumatic Valve |
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Electric Control System |
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Electric Control |
PLC |
Siemens |
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Touch screen |
Proface Japan |
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Multi Language Operating Screen |
Chinese + English + Customer’s local language |
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Contactor and Breaker |
Siemens |
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Other Low Voltage Electronic Parts |
Chint |
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Temperature Control Program |
Peak Shifting and Progressive Heating Method |
PLC Intelligent heating to reduce energy consumption |
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Heating control by SSR |
SSR .Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage. |
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Wall thickness control |
Axis direction thickness controllor |
MOOG 200 point |
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LOW-VOLTAGE APPARATUS |
SIEMENS |
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PNEMATIC |
CHINESE TOP BRAND AND SMC JAPAN |
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HYDRAULIC COMPONENT |
YUKEN |
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SEAL |
DICHTOMATIK GERMANY AND TAIWAN BRAND |
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SCREW MOTOR |
SIEMENS |
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PROXIMITY SWITCH |
OMRON |
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PLC |
SIEMENS OR GEFRAN |
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TEMPERATURE CONTROL |
SIEMENS OR GEFRAN |
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TOUCH SCREEN |
PROFACE JAPAN OR GEFRAN |
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LINEAR GUIDEWAY |
HIWIN TAIWAN |
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WALL THINKNESS CONTRAL SYSTEM |
MOOG OR GEFRAN |
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FREQUENCY CONVERTERS |
ABB（AC550） |
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REDUCTION BOX |
GUOMAO |
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Electronic scale |
GEFRAN ITILY |
SERVO SYSTEM (STANDARD CONFIGURATION)
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SERVO OLI MOTOR |
DELTA TAIWAN |
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SERVO CONTRAL |
DELTA TAIWAN |
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SERVO OIL PUMP |
SUMITOMO JAPAN |
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ENERGY CONSUMPTION ：SINGLE LAYER |
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EXTRUSION MOTOR POW.
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160KW |
160KW |
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OIL PUMP POWER
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45KW |
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SERVO PUMP POWER
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7.5KW |
SEPARATELY FOR PARISION CONTROL |
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BARREL HEATING POWER
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40KW |
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HEAD HEATING POWER
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60KW |
DIE HEATING SEPARATELY |
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COOLING FAN POWER
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1 KW |
0.125KW*8 |
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TOTAL POWER
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313.5KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
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AVERAGE CONSUMPTION
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150KW |
FOR NORMAL WORKING AUTOMATICALLY |
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ENERGY CONSUMPTION ：DOUBLE LAYERS |
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EXTRUSION MOTOR POW.
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110KW*2 |
220KW |
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OIL PUMP POWER
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45KW |
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SERVO PUMP POWER
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7.5KW |
SEPARATELY FOR PARISION CONTROL |
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BARREL HEATING POWER
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63KW |
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HEAD HEATING POWER
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75KW |
DIE HEATING SEPARATELY |
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COOLING FAN POWER
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1.75KW |
0.125KW*14 |
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TOTAL POWER
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412.25W |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
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AVERAGE CONSUMPTION
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180KW |
FOR NORMAL WORKING AUTOMATICALLY |
