Europe style for Tank Typed Salt Mixer Machine - 220L blow molding machine – XINHENGDA

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Europe style for Tank Typed Salt Mixer Machine - 220L blow molding machine – XINHENGDA Detail:

220L blow molding machine

1.PRODUCT

Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.

Material：HDPE

Weight：Standard

2. CONFIGURATION

Mainframe

SKJ 220L Full automatic Plastic blow molding machine

Thickness control system MOOG；

Down-shot unit；

Automatic pick-off；

-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.

Blow molding process

50-120L650

Inject material from die head-blow-molding-product

50-120L817

3.OUTPUT

16-22 pieces/hour/set.

4. Equipment configuration and price

SKJ220L Blow moulding machine.

Model	Price(USD)
Single layer
Double layers
Three layers
Simple steel mold
200L
100L
70L
STEEL L RING MOLD
220L
125L
100L
Single steel L ring mold
220L
175L
150L
125L
60L
Auxiliary machine
Air compressor with air tank 11KW and 2m³
Cooling machine 20HP
Crusher 22KW

The price is based on FOB Qingdao.

Commodity	Specification (L)	Tank Weight (kg)	Molds Weight (T)	Molds Dimension （mm）	Output/H
Water tank mold	300	5-8	1	110011001050	19-20
Water tank mold	200	4-6	0.9	10009001000	20-22
Water tank mold	100	2-5	0.8	900850850	21-23

Specifications

I. Working Condition
Working Envionment	Indoor, ventilated
	Bridge crane height ≥9m
	10cm Plant foundation Concrete ≥10cm
	Be avoid of magic field
	Humidity degree ≤90%
	Indoor temperature 0-45℃
Power Source	3-phase 4 wires 50Hz，380V-415V
Cooling Water	Water temperature ≤20℃
	Water pressure ≥0.3Mpa
	Water consumption 50T/H
Air Source	Air source pressure 0.8Mpa
Air Source	Air pressure for product forming 0.2-0.4 mpa
Raw Material	HDPE/HMW-HDPE

II. Overview
No.	Item
1	Extruder		Single layer		140MM
			Double layers		110/110MM
			Three layers		90/100/90MM
2	Machine die head		25L accumulator type die head.
3	Clamping Unit		3 pieces type clamping unit with 2 pull bars
4	Machine Frame		machine frame with elevator
5	Material loader		Two Spring feeding machine or air feeding machine
6	Blow Unit		multifunction blow seat
7	Robert		adjustable robot
8	Hydraulic System		Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
9	Pneumatic System		pneumatic control system
10	Electric System		Siemens PLC electric system
11	Power		229.5 kw, 125kw Total load 229.5 kw with125 average consumption
12	Machine Dimension (L x W x H)		83.55
13	Machine Weight		25TON
14	Product Pange		120-250L Drum
15	Melting Capacity		300 KGS / Hour
16	Layers		1 to 2
III. Technical Details
3-1. Extruder
Screw and Barrel	Screw Diameter		Single layer		140MM
			Double layers		110/110MM
			Three layers		90/100/90MM
	Screw L/D		30:1
	Screw Material		38CrMoAl
	Barrel Material		38CrMoAl
Driving Motors and Inverter	Motor Brand		Siemens motor
	Power		Single layer		132KW
			Double layers		75KW/75KW
			Three layers		45/55/45KW
	Inverter		ABB AC550
Gear Box	Brand		GUOMAO
	Hard Surface and Hardness		Single layer		375
			Double layers		280/280
			Three layers		250/280/250
	Water Cooling Unit		Seperated heat exchanger
Temperature Control	Heaters		Cast aluminum heating ring
	Heating Zone		Single layer		7 ZONE
			Double layers		12 ZONE
			Three layers		15 ZONE
	Heating Power		Single layer		31.5KW
			Double layers		45KW
			Three layers		48KW
	Cooling Hoses Design		With manifold，tidy and won’t block the way.
	Cooling System		Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit
3-2. Machine die head
Accumulator	Style		Accumulator model
	Volume		25L/18KG
	Material		38CrMoAl & 45# steel
	overflow hole		side mounted overflow hole
Material Pushing and Thickness Control Cylinder	Model		2-in-1 cylinder for material pushing and thickness control
	Working Pressure		≤16 mpa
	Working Temperature		≤70°C
	oil temperature control unit		water-cooled plate，reduction of temperature，keeping cylinder working with good temperature
Die Pin and Core Pin	Material		45# steel
	Size		Matching products
Temperature Control	Heaters Style		High efficient ceramic heating ring
	Power		Single layer
			Double layers
			Three layers
3-3. Clamping Unit
Unit Style			3 pieces type clamping unit with 2 pull bars
Clamping Board	Board Type		Multi-row screw template, easy to clamp fixing
	Platen Size		H1350 x W1350
	Daylight Between Platens		800-2400MM
	Material		45# steel & A3 steel
Clamping Cylinder	Working Pressure		≤21mpa
	Clamping Force		1000KN
Mould Changing Unit	Driving Type		hydraulic
	Moving Distance		1600
3-4. Machine Frame and Appearance
2nd Floor Platform Elevator	Material		Cast steel
	Stroke		500MM
	Power		2.2kw
	Reducer Ratio		29
Machine Protective Cover and Guardrail	XINHENGDA
3-5. material feeding system
	Type		Spring model feeding unit，It can transmit a variety of materials no need filter
	Power
3-6. Blow seat
Five function blow seat	XINHENGDA		500MM。Five functions: air blowing and exhausting, material sealing, material stretching, up and down , cylinder adjust range 500MM, horizontal position adjusting
3-7. Robot
Four functionrobot	XINHENGDA		Function: moving forward/back, close and open, water cooling，height adjusting.
3-8. hydraulic system
Hydraulic station	Stack-up hydraulic sysytem		40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3，Saving more than 40%
Big pump& valve unit	Oil Tank Size		1000 L
	Cooling method		Low temperature of servo system
	Control method		servo control
	Motor		delta servo motor
	Pump & Valve		Yuken
Wall thickness control unit	Control method		Servo valve control
	Motor		Siemens beide
	Pump & Valve		Taiwan brand
	Pressure Storage Device		China famous brand
3-9. Pneumatic system
Pneumatic System	Separate Pneumatic Station		pneumatic valves are in the same station, convenient for maintainance and operation.
	Pneumatic Valve		Smc SMC and Chinese top brand
3-10. Electric Control System
Electric Control	PLC			Siemens
	Touch screen			Proface Japan
	Multi Language Operating Screen			Chinese + English + Customer’s local language
	Contactor and Breaker			Siemens
	Other Low Voltage Electronic Parts			Chint
Temperature Control Program	Peak Shifting and Progressive Heating Method			PLC Intelligent heating to reduce energy consumption
	Heating control by SSR			SSR Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.
Wall thickness control	Axis direction thickness controllor			MOOG 200 point

LOW-VOLTAGE APPARATUS		SIEMENS
PNEMATIC		CHINESE TOP BRAND
HYDRAULIC COMPONENT		YUKEN
SEAL		DICHTOMATIK GERMANY OR TAIWAN BRAND
SCREW MOTOR		SIEMENS
PROXIMITY SWITCH		OMRON
PLC		SIEMENS
TEMPERATURE CONTROL		SIEMENS
TOUCH SCREEN		PROFACE JAPAN
LINEAR GUIDEWAY		HIWIN TAIWAN OR TBI TAIWAN
WALL THINKNESS CONTRAL SYSTEM		MOOG
FREQUENCY CONVERTERS		ABB（AC550）
REDUCTION BOX		GUOMAO
E RULER		GEFRAN ITILY
SERVO SYSTEM (STANDARD CONFIGURATION)
SERVO OLI MOTOR		DELTA TAIWAN
SERVO CONTRAL		DELTA TAIWAN
SERVO OIL PUMP		SUMITOMO JAPAN

Quality assurance:

The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.

Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;

Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;

Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.

Product detail pictures:

We regularly perform our spirit of ''Innovation bringing progress, Highly-quality making certain subsistence, Administration marketing benefit, Credit score attracting customers for Europe style for Tank Typed Salt Mixer Machine - 220L blow molding machine – XINHENGDA, The product will supply to all over the world, such as: Mauritania , Canada , Mexico , Our Company has qualified engineers and technical staff to answer your questions about maintenance problems, some common failure. Our product quality assurance, price concessions, any questions about the items, Be sure to feel free to contact us.

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