IBC tank blow molding machine

Short Description:

The screw adopts IKV design, with high potency melt to make sure the material well mixed.

SKJ 1000L Full automatic Plastic blow molding machine


  • FOB Price: US $100,000-300,000 / Set
  • Min.Order Quantity: 1 Set/Sets
  • Supply Ability: 20 Set/Sets per Year
  • Packaging Details: Proper packaging for voyage
  • Port: Qingdao
  • Lead Time: 100 days when we received your deposit
  • Payment Terms: L/C,D/A,D/P,T/T
  • Whatsapp & mobile: +8615866170868
  • Product Detail

    Product Tags

    IBC blow moulding machine

    The screw adopts IKV design, with high potency melt to make sure the material well mixed.
    -Adopt frequency control of motor system to reduce the power consumption.
    -Adopt  Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
    -Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
    -High output versus Roto molding machine
    -Save raw material 25% – 35% versus Roto tanks.
    -Perfect impact resistance versus Roto tanks.
    -Multi layers co-extrusion.
    -The mechanical arm can take out the product automatically.

    1,Product Name

    SKJ 1000L Full automatic Plastic blow molding machine

    2,Certificate

    CE

    2,Payment Term

    30% advance payment by T/T, the balance will be paid by T/T at sight after check the prdered machine before shipping.

    4,Delivery time

    2 month after receive deposit

    5,Packaging

    Two 40OH.

    6,Installation and warranty

    We take responsible for debugging of machine and all molds before shipment. Engineer Installing machine and training workers at customer’s site .

    7,Guarantee

    1 year warranty after installation for machine and molds.

    8. Out put

    Single layer use aluminum mold 16pieces/h

    Double layers use aluminum mold 18 pieces/h

    Steel mold 14pieces/h

    9. Prices

    Model

    Price

    Four upright general type single layer 

     

    Four upright general type double layers

     

    Six upright dedicated type single layer 

     

    Six upright dedicated type double layer

     

    IBC 1000 steel mold(Vat World)

     

    IBC 1000 aluminum mold(Qinchuan)

     

    IBC 1000 aluminum mold (Huafeng)

     

    10,Specification

    I. Working Condition

        Working Envionment

    Indoor, ventilated

    Bridge crane height ≥9m

    10cm   Plant foundation Concrete ≥10cm

         Be avoid of magic field

         Humidity degree ≤90%

         Indoor temperature 0-45℃

       Power Source

         3-phase 4 wires 50Hz ,380V-415V

       Cooling Water

       Water temperature ≤20℃

       Water pressure  ≥0.3Mpa

        Water consumption 50T/H

       Air Source

         Air source pressure 0.8Mpa

         Air pressure for product forming 0.2-0.4 Mpa

       Raw Material

           HDPE/HMW-HDPE

     

         Overview 

       

       Item

     

    1

        Extruder

    SINGLE LAYER:150MM

    DOUBLE LAYERS:110MM*2

    HIGH EFFICIENCY SCREW

    2

       Machine die head

    SINGLE LAYER:ACCUMULATOR CAPACITY 40L

    DOUBLE LAYERS:ACCUMULATOR CAPACITY 40L

    3

        Clamping Unit

              3 pieces type clamping unit with 2 pull bars

    4

       Machine Frame

         machine frame with elevator

    5

         Material loader

                    

    6

       Blow Unit

         multifunction blow seat

    7

        Robert

          adjustable robot

    8

         Hydraulic System

              +        Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

    9

           Pneumatic System

            

    10

         Electric System

       PLC     Siemens PLC electric system

    11

         Power

     

    12

         Machine Dimension (L x W x H)

    Four upright general type:8*4*6.3M

    Six upright dedicated type:14*4*6.3M

    13

         Machine Weight

    Four upright general type single layer:28TON

    Four upright general type double layers:32TON

    Six upright dedicated type single layer:45TON

    Six upright dedicated type double layers:50TON

    14

         Product Pange

    Four upright general type:820 ,1000 ,1200 ICB tank and 200-1000L vertical tank 

    Six upright dedicated type:820 ,1000 ,1200 IBC tank

    15

        Melting Capacity

    Single layer:≈350KG/H

    Double layers:≈500KG/H

    16

         Layers

    Single layer:1 layer

    Double layers:1-2 layers

     

        Extruder

         Screw and Barrel

        Screw Diameter

    Single layer:150MM

    Double layers:110MM*2

    HIGH EFFICIENCY SCREW

         Screw L/D

    30:1

         Screw Material

    38CrMoAl

         Barrel Material

    38CrMoAl

         Driving Motors and Inverter

           Motor Brand

    Siemens

         Power

    Single layer:160KW

    Double layers:110KW*2

        Inverter

    ABB

        Gear Box

       Brand

    GUOMAO

    Model

    Single layer:375

    Double layers:330

    Water Cooling Unit

           Separated heat exchanger

         Temperature Control

        Heaters

         Cast Aluminium

        Heating Zone

    Single layer:8 ZONE

    Double layers:7*2 ZONE

         Heating Power

    Single layer:40KW

    Double layers:63KW

         Cooling Hoses Design

          ,     With manifold ,tidy and won’t block the way.

         Cooling System

       ,     

     

         Machine die head 

       Accumulator

          Style

    Accumulator model

    Accumulator model

         Volume

    40L/30KG

       Material

    38CrMoAl & 45# steel

        overflow hole

           side mounted overflow hole

            Material Pushing and Thickness Control Cylinder

       Model

           . 2-in-1 cylinder for material pushing and thickness control

         Working Pressure

    ≤16 mpa

         Working Temperature

    ≤70°C

         oil temperature control unit

         ,        water-cooled plate ,reduction of temperature ,keeping cylinder working with good temperature

          Die Pin and Core Pin

       Material

    45# steel

       Size

    Matching products

         Temperature Control

          Heaters Style

           High efficient ceramic heating ring

       Power

      :60KW

      :75KW

     

        Clamping Unit

       Unit Style

     

              3 pieces type clamping unit with 2 pull bars

        Clamping Board

         Board Type

           ,      Multi-row screw template, easy to clamp fixing

         Platen Size

    H1700 x W1500

         Daylight Between Platens

    800-2400MM

       Material

    45# steel & A3 steel

         Clamping Cylinder

         Working Pressure

    ≤21mpa

       Clamping  Force

    1000KN

         Mould Changing Unit

         Driving Type

       hydraulic

         Moving Distance

    1600

     

          Machine Frame and Appearance 

          2nd Floor Platform Elevator

          Material

      Cast steel

         Stroke

    500MM

       Power

    Four upright general type:2.2kw

    Six upright dedicated type:5.5KW

           Reducer Ratio

    29

    XINHENGDA

     

     

         material feeding system

       

       Type

    Spring or air model

       Power

    Spring model:1.5KW 6    

    Air model:2HP-1.5KW

     

       Blow seat

          Five function blow seat

    XINHENGDA

       500MM.Five functions: air blowing and exhausting, material sealing, material stretching,  up and down ,  cylinder adjust range 500MM, horizontal position adjusting

     

         Robot 

            Four functionrobot

    XINHENGDA

       Function: moving forward/back, close and open, water cooling ,height adjusting.

     

         hydraulic system

        Hydraulic station

          Stack-up hydraulic sysytem

      40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3 ,Saving more than 40%

         Big pump& valve unit

         Oil Tank Size

    1000 L

         ,Cooling method

           

         Control method

        servo control

       Motor

          delta servo motor

       Pump & Valve

        Yuken

           Wall thickness control unit

         Control method

          Servo valve control

       Motor

         WANNAN motor 7.5KW

       Pump & Valve

        Taiwan brand

        Pressure Storage Device

           China famous brand

     

         Pneumatic system

         Pneumatic System

         Separate Pneumatic Station

         pneumatic valves are in the same station, convenient for maintainance and operation.

        Pneumatic Valve

              

     

           Electric Control System 

         Electric Control

    PLC

    Siemens

        Touch screen

       Proface Japan

          Multi Language Operating Screen

        Chinese + English + Customer’s local language

            Contactor and Breaker

    Siemens

           Other Low Voltage Electronic Parts

    Chint

           Temperature Control Program

            Peak Shifting and Progressive Heating Method

     PLC  Intelligent heating to reduce energy consumption

              Heating control by SSR

    SSR  .Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

         Wall thickness control

            Axis direction thickness controllor

       MOOG 200 point    

     

    LOW-VOLTAGE APPARATUS

    SIEMENS

    PNEMATIC

    CHINESE TOP BRAND AND SMC JAPAN

    HYDRAULIC COMPONENT

    YUKEN

    SEAL

    DICHTOMATIK GERMANY AND TAIWAN BRAND

    SCREW MOTOR

    SIEMENS

    PROXIMITY SWITCH

    OMRON

    PLC

    SIEMENS OR GEFRAN

    TEMPERATURE CONTROL

    SIEMENS OR GEFRAN

    TOUCH SCREEN

    PROFACE JAPAN OR GEFRAN

    LINEAR GUIDEWAY

    HIWIN TAIWAN

    WALL THINKNESS CONTRAL SYSTEM

    MOOG OR GEFRAN

    FREQUENCY CONVERTERS

    ABB(AC550)

    REDUCTION BOX

    GUOMAO

    Electronic scale 

    GEFRAN ITILY 

    SERVO SYSTEM (STANDARD CONFIGURATION)

    SERVO OLI MOTOR

    DELTA TAIWAN

    SERVO CONTRAL

    DELTA TAIWAN

    SERVO OIL PUMP

    SUMITOMO JAPAN

     

    ENERGY CONSUMPTION    :SINGLE LAYER

    EXTRUSION MOTOR POW.

        

    160KW

    160KW

    OIL PUMP POWER

       

    45KW

     

    SERVO PUMP POWER

        

    7.5KW

    SEPARATELY FOR PARISION CONTROL

    BARREL HEATING POWER

        

    40KW

     

    HEAD HEATING POWER

          

    60KW

    DIE HEATING SEPARATELY

    COOLING FAN POWER

        

    1 KW

    0.125KW*8

    TOTAL POWER

       

    313.5KW

    FOR ALL ENERGY CONSUMPTION LISTED ABOVE

    AVERAGE CONSUMPTION

        

    150KW

    FOR NORMAL WORKING AUTOMATICALLY

     

    ENERGY CONSUMPTION    :DOUBLE LAYERS

    EXTRUSION MOTOR POW.

        

    110KW*2

    220KW

    OIL PUMP POWER

       

    45KW

     

    SERVO PUMP POWER

        

    7.5KW

    SEPARATELY FOR PARISION CONTROL

    BARREL HEATING POWER

        

    63KW

     

    HEAD HEATING POWER

          

    75KW

    DIE HEATING SEPARATELY

    COOLING FAN POWER

        

    1.75KW

    0.125KW*14

    TOTAL POWER

       

    412.25W

    FOR ALL ENERGY CONSUMPTION LISTED ABOVE

    AVERAGE CONSUMPTION

        

    180KW

    FOR NORMAL WORKING AUTOMATICALLY





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