1000L Blow Molding Machine 1000L 1-3 layers
1000L blow moulding machine
-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
Specification
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I. 使用条件 Working Condition |
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工作环境Working Envionment |
车间室内使用，通风良好 Indoor, ventilated |
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行车高度 Bridge crane height ≥9m |
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车间地基混凝土10cm以上 Plant foundation Concrete ≥10cm |
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远离磁场 Be avoid of magic field |
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空气湿度 Humidity degree ≤90% |
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室内温度 Indoor temperature 0-45℃ |
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电力 Power Source |
三相四线 3-phase 4 wires 50Hz，380V-415V |
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冷却水Cooling Water |
水温 Water temperature ≤20℃ |
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水压 Water pressure ≥0.3Mpa |
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水用量 Water consumption 50T/H |
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气源 Air Source |
气源压力 Air source pressure 0.8Mpa |
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成型气压 Air pressure for product forming 0.2-0.4 mpa |
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原料 Raw Material |
高密度聚乙烯 HDPE/HMW-HDPE |
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II. 设备概况 Overview |
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序号No. |
项目 Item |
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1 |
挤出机 Extruder |
2 套单螺杆90mm挤出机和1套100mm单螺杆挤出 机 2 sets single screw 90mm extruder and 1 set single screw 100mm extruder. |
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2 |
机头 Machine die head |
50升三层储料缸式机头 50L Three layers accumulator type die head. It’s bigger than other factory. |
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3 |
合模机 Clamping Unit |
三片式双拉杆合模机 3 pieces type clamping unit with 2 pull bars |
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4 |
机架 Machine Frame |
升降机架 machine frame with elevator |
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5 |
上料装置Material loader |
三台弹簧式上料机Three Spring feeding machine |
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6 |
气座 Blow Unit |
多功能气座multifunction blow seat |
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7 |
机械手 Robert |
可调节机械手adjustable robot |
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8 |
液压系统Hydraulic System |
台达伺服控制主液压站+壁厚控制小液压站Delta servo main hydraulic unit and Wall thickness control small hydraulic unit |
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9 |
气动控制系统Pneumatic System |
新恒达气动系统 新恒达 pneumatic control system |
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10 |
电气系统Electric System |
西门子PLC电气系统 Siemens PLC electric system |
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11 |
机器功率 Power |
总功率325.5 kw, 平均能耗 180kw Total load 325.5 kw with 180 average consumption |
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12 |
整机尺寸Machine Dimension (L x W x H) |
8*4*6.3 |
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13 |
整机重量Machine Weight |
40TON |
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14 |
制品范围Product Pange |
200-1000L Horizontal Tank and 1200L Vertical tank |
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15 |
塑化能力Melting Capacity |
350 KGS / Hour |
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16 |
制品层数 Layers |
1 to 3 |
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LOW-VOLTAGE APPARATUS |
SIEMENS |
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PNEMATIC |
CHINESE TOP BRAND AND SMC JAPAN |
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HYDRAULIC COMPONENT |
YUKEN |
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SEAL |
DICHTOMATIK GERMANY AND TAIWAN DZ |
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SCREW MOTOR |
SIEMENS |
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PROXIMITY SWITCH |
OMRON |
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PLC |
SIEMENS |
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TEMPERATURE CONTROL |
SIEMENS |
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TOUCH SCREEN |
PROFACE JAPAN |
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LINEAR GUIDEWAY |
HIWIN TAIWAN |
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WALL THINKNESS CONTRAL SYSTEM |
MOOG USA |
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FREQUENCY CONVERTERS |
ABB（AC550） |
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REDUCTION BOX |
GUOMAO |
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Electronic scale |
GEFRAN ITILY |
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SERVO SYSTEM (STANDARD CONFIGURATION) |
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SERVO OLI MOTOR |
DELTA TAIWAN |
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SERVO CONTRAL |
DELTA TAIWAN |
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SERVO OIL PUMP |
SUMITOMO JAPAN |
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ENERGY CONSUMPTION SINGLE LAYER |
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EXTRUSION MOTOR POW. |
110KW |
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OIL PUMP POWER |
37KW |
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SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
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BARREL HEATING POWER |
32KW |
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HEAD HEATING POWER |
50KW |
DIE HEATING SEPARATELY |
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COOLING FAN POWER |
0.875KW |
0.125KW*7 |
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TOTAL POWER |
237.375KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
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AVERAGE CONSUMPTION |
135KW |
FOR NORMAL WORKING AUTOMATICALLY |
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ENERGY CONSUMPTION DOUBLE LAYERS |
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EXTRUSION MOTOR POW. |
150KW |
75KW+75KW |
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OIL PUMP POWER |
37KW |
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SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
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BARREL HEATING POWER |
40KW |
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HEAD HEATING POWER |
60KW |
DIE HEATING SEPARATELY |
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COOLING FAN POWER |
1.5KW |
0.125KW*12 |
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TOTAL POWER |
296KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
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AVERAGE CONSUMPTION |
160KW |
FOR NORMAL WORKING AUTOMATICALLY |
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ENERGY CONSUMPTION THREE LAYERS |
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EXTRUSION MOTOR POW. |
145KW |
45KW+75KW+45KW |
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OIL PUMP POWER |
37KW |
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SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
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BARREL HEATING POWER |
60KW |
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HEAD HEATING POWER |
70KW |
DIE HEATING SEPARATELY |
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COOLING FAN POWER |
1.875KW |
0.125KW*15 |
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TOTAL POWER |
321.375KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
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AVERAGE CONSUMPTION |
180KW |
FOR NORMAL WORKING AUTOMATICALLY |
Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.
Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;
Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;
Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.
