1000L Blow Molding Machine 1000L 4-6 layers
1000L blow moulding machine-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
Specification
项目Item |
规格Spec. |
标准规格Standard specifications |
说明Notes | |
平均能耗Mean energy | ||||
挤料装置
Extrusion system |
主螺杆规格
Main (driving) screw |
80/80/80/80
FOUR LAYERS 80/80/80/80/80 FIVE LAYERS |
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螺杆长径比
Screw ratio |
30:1 | |||
机筒螺杆材料
Barrel screw |
38GrMOALA | |||
最大挤出量
MAX extruder output |
400KG/H | |||
绞料传动方式
Driving mode |
电机,齿轮箱,皮带传动 Motor, gear case, belt transmission | |||
驱动电机
Drive motor |
37/37/37/37KW
FOUR LAYERS 37/37/37/37/37KW FIVE LAYERS |
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螺杆转速
Screw speed |
10-60mil | |||
上下调整机能
Adjust of Up and Down |
yes | |||
温控段数
Temperature Control |
16 FOUR LAYERS
20 FIVE LAYERS |
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加热功率
Heating power |
60KW | |||
冷却风扇数Cooling fan | 16 FOUR LAYERS
20 FIVE LAYERS |
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冷却机能 Cooling system | yes | |||
开合模装置
Clamping Unit |
结构形式 Structural style | 2 tie | ||
开合模导向Clamping direct | linear guide | |||
开合模速度Clamping speed | 600㎜/sce 42m/min | |||
最大锁板间距 MAXlocking plate spacing | 2300mm | |||
开模间距 Mold open spacing | 800-2300mm | Min~Max | ||
锁模力 Clamping force | 800KN | Max | ||
模具最小厚度 mould minimum thickness | 820~1100MM | |||
模具固定方式 Mould fixed form | 模具压板 Clamping cap | |||
开关模行程控制 Stroke control | 电子尺E-RULER | |||
模板外形尺寸 | 1500*1700mm | |||
机头形式Die head | 先进先出式储料缸First-in first-out accumulator | |||
模头材质 Die head material | 38GYMOALA | 料缸、内衬、料塞 Accumulator、inner liner、plug | ||
储料缸容积Accumulator volume | 40L or 50L | 理论值 Theoretical value | ||
一次射出量injection amount in one time | 28KG or35KG | MAX | ||
口模尺寸 Ingate size | φ230~300mm | 38GYMOALA | ||
加热方式 Heating Method | 电加热 Electric heating | |||
模头温控段数Temperature RegulationSides | 4段 4 sides | |||
型胚厚薄调整
Parison thickness adjust |
MOOG WALL THINKNESS CONTRAL SYSTEM | |||
射料行程控制
Injection stroke control |
有 yes | |||
厚薄调整方式 Means of adjustingthickness |
内模调整 Internal mold control | |||
径向调整量
Radial adjustment |
±2.5mm | 手动 Manually | ||
射出压力Injection pressure | 75~140kg可调flexible | |||
最大射出速度
Max injection speed |
2.5kg/scc | |||
下吹扩展
装置 Down-shot unit |
吹气控制方式
Blowing control |
时间控制 Time control | ||
吹针行程控制
Blowing needle stroke control |
电子尺E-RULER | |||
吹针撑料机能 Blowing needle to support the material | 有 YES | |||
吹针位置调整 Blowing needle position adjustment |
有 YES | |||
机械手
Robot |
驱动方式
Drive mode |
液压马达 hydraulic motor | ||
导向控制
lead control |
导柱 Pillar | |||
温度控制
Temperature control |
水 Waater | |||
负载保护
Overload protection |
有 Yes | |||
动作控制
Control action |
PLC | |||
控制界面
Mackie control |
人机介面 Man-machine operating interface | |||
计时设定
SetInterval |
触控荧屏 Tilt up | |||
油压系统
Oil hydraulic system |
马达功率Motor | 37KW+7.5KW | SERVO | |
方向控制 Directional control | 换向阀 Reversing valve | |||
最大压力值Maximum pressure rating | 160Kg/㎝2 | |||
空压系统
PNEUMATIC SYSTEM |
方向控制Directional control | 换向阀 Reversing valve | ||
压力控制 Pressure control | 独立式 Stand alone type | |||
最大压力值Maximum pressure rating | 7㎏/㎝,1.1m3/min | |||
其他资料
Other file |
润滑方式lubricating system | 说明书 Instruction manual | ||
油压冷却
Oil pressurecooling |
说明书 Instruction manual | |||
模具冷却 Die cooling |
说明书 Instruction manual | |||
齿轮箱、料上座、模头冷却 Gear case,die head cooling |
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机器外形尺寸
Overall dimensions |
L*W*H(不包括取出) | |||
机器重量
Machine weight |
40TON | |||
低压电器 LOW-VOLTAGE APPARATUS |
SIEMENS |
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气动元件 PNEMATIC |
CHINESE TOP BRAND |
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液压元件 HYDRAULIC COMPONENT |
YUKEN |
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密封件 SEAL(Import) |
DICHTOMATIK GERMANY |
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液压马达 OLI MOTOR |
TK TAIWAN |
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油泵 OIL PUMP |
SUNNY USA |
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SERVO CONTROL |
DELTA TAIWAN |
|||
挤出电机 SCREW MOTOR |
SIEMENS |
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接近开关 PROXIMITY SWITCH |
OMRON |
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PLC |
SIEMENS |
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触摸屏 TOUCH SCREEN |
PROFACE JAPAN |
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壁厚控制器 WALL THINKNESS CONTRAL SYSTEM |
MOOG |
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变频器 FREQUENCY CONVERTERS |
ABB |
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减速机 REDUCTION BOX |
GUOMAO |
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电子尺 Electronic scale |
GEFRAN |
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高温熔体压力传感器 High temperature melt pressure sensor |
SAAD |
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ENERGY CONSUMPTION FOUR LAYERS |
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EXTRUSION MOTOR POW. |
148KW |
45KW+75KW+45KW |
OIL PUMP POWER |
37KW |
|
SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
BARREL HEATING POWER |
60KW |
|
HEAD HEATING POWER |
70KW |
DIE HEATING SEPARATELY |
COOLING FAN POWER |
1.875KW |
0.125KW*15 |
TOTAL POWER |
324.375KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
AVERAGE CONSUMPTION |
180KW |
FOR NORMAL WORKING AUTOMATICALLY |
ENERGY CONSUMPTION FIVE LAYERS |
||
EXTRUSION MOTOR POW. |
185KW |
45KW+75KW+45KW |
OIL PUMP POWER |
37KW |
|
SERVO PUMP POWER |
7.5KW |
SEPARATELY FOR PARISION CONTROL |
BARREL HEATING POWER |
60KW |
|
HEAD HEATING POWER |
80KW |
DIE HEATING SEPARATELY |
COOLING FAN POWER |
1.875KW |
0.125KW*15 |
TOTAL POWER |
371.375KW |
FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
AVERAGE CONSUMPTION |
180KW |
FOR NORMAL WORKING AUTOMATICALLY |
Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.
Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;
Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;
Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.
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