OEM Supply Injection Plastic Mold /mould / Molding - 220L blow molding machine – XINHENGDA

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Good quality comes 1st; assistance is foremost; business enterprise is cooperation" is our business enterprise philosophy which is regularly observed and pursued by our company for Blow Molding Machine , Plastic Water Tank Blow Molding Machine , Auto Blow Moulding Machine , Many years of work experience, we have realized the importance of providing good quality products and the best before-sales and after-sales services.
OEM Supply Injection Plastic Mold /mould / Molding - 220L blow molding machine – XINHENGDA Detail:

220L blow molding machine

1.PRODUCT

Blow Molding Machine. The product satisfy GB13508-92、SN04499.2-95 requirement.

Material:HDPE

Weight:Standard

2. CONFIGURATION

Mainframe

SKJ 220L Full automatic Plastic blow molding machine

Thickness control system MOOG;

Down-shot unit;

Automatic pick-off;

-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt  Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.

Blow molding process                                                                         50-12072

50-120L650

Inject material from die head-blow-molding-product

50-120L817

3.OUTPUT

16-22 pieces/hour/set.

4. Equipment configuration and price

SKJ220L Blow moulding machine.

Model

Price(USD)

Single layer

 

Double layers

 

Three layers

 

Simple steel mold

 

200L

 

100L

 

70L

 
 

STEEL L RING MOLD

 5

220L

 

125L

 

100L

 

Single steel L ring mold

 

220L

 

175L

 

150L

 

125L

 

60L

 

Auxiliary machine

 

Air compressor with air tank

11KW and 2m³

 

Cooling machine 20HP

 

Crusher 22KW

 

The price is based on FOB Qingdao.

Commodity

Specification
(L)

Tank Weight
(kg)

Molds Weight
(T)

Molds Dimension
(mm)

Output/H
Water tank mold

300

5-8

1

1100*1100*1050

19-20
Water tank mold

200

4-6

0.9

1000*900*1000

20-22
Water tank mold

100

2-5

0.8

900*850*850

21-23

Specifications

I.  Working Condition

Working Envionment

 Indoor, ventilated

 Bridge crane height ≥9m

10cm  Plant foundation Concrete ≥10cm

 Be avoid of magic field

 Humidity degree ≤90%

 Indoor temperature 0-45℃

 Power Source

 3-phase 4 wires 50Hz,380V-415V

Cooling Water

 Water temperature ≤20℃

 Water pressure  ≥0.3Mpa

 Water consumption 50T/H

 Air Source

 Air source pressure 0.8Mpa

 Air pressure for product forming 0.2-0.4 mpa

 Raw Material

 HDPE/HMW-HDPE

 

II. Overview

 

No.

Item

 

1

Extruder

Single layer

140MM

Double layers

110/110MM

Three layers

90/100/90MM

2

Machine die head

25L accumulator type die head.

3

Clamping Unit

3 pieces type clamping unit with 2 pull bars

4

Machine Frame

machine frame with elevator

5

Material loader

Two Spring feeding machine or air feeding machine

6

Blow Unit

multifunction blow seat

7

Robert

adjustable robot

8

Hydraulic System

Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

9

Pneumatic System

pneumatic control system

10

Electric System

Siemens PLC electric system

11

Power

229.5 kw, 125kw Total load 229.5 kw with125 average consumption

12

Machine Dimension (L x W x H)

8*3.5*5

13

Machine Weight

25TON

14

Product Pange

120-250L Drum

15

Melting Capacity

300 KGS / Hour

16

Layers

1 to 2

III. Technical Details

 

3-1. Extruder

Screw and Barrel

Screw Diameter

Single layer

140MM

Double layers

110/110MM

Three layers

90/100/90MM

Screw L/D

30:1

Screw Material

38CrMoAl

Barrel Material

38CrMoAl

Driving Motors and Inverter

Motor Brand

Siemens  motor

Power

Single layer

132KW

Double layers

75KW/75KW

Three layers

45/55/45KW

Inverter

ABB AC550

Gear Box

Brand

GUOMAO

Hard Surface and Hardness

Single layer

375

Double layers

280/280

Three layers

250/280/250

Water Cooling Unit

Seperated heat exchanger

 Temperature Control

Heaters

Cast aluminum heating ring

Heating Zone

Single layer

7 ZONE

Double layers

12 ZONE

Three layers

15 ZONE

Heating Power

Single layer

31.5KW

Double layers

45KW

Three layers

48KW

Cooling Hoses Design

With manifold,tidy and won’t block the way.

Cooling System

Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

3-2. Machine die head

Accumulator

Style

Accumulator model

Volume

25L/18KG

Material

38CrMoAl & 45# steel

overflow hole

side mounted overflow hole

Material Pushing and Thickness Control Cylinder

Model

2-in-1 cylinder for material pushing and thickness control

Working Pressure

≤16 mpa

Working Temperature

≤70°C

oil temperature control unit

water-cooled plate,reduction of temperature,keeping cylinder working with good temperature

 Die Pin and Core Pin

Material

45# steel

Size

Matching products

 Temperature Control

Heaters Style

High efficient ceramic heating ring

Power

Single layer

 

Double layers

 

Three layers

 

3-3. Clamping Unit

Unit Style

 

3 pieces type clamping unit with 2 pull bars

 Clamping Board

Board Type

Multi-row screw template, easy to clamp fixing

Platen Size

H1350 x W1350

Daylight Between Platens

800-2400MM

Material

45# steel & A3 steel

Clamping Cylinder

Working Pressure

≤21mpa

Clamping  Force

1000KN

Mould Changing Unit

Driving Type

 hydraulic

Moving Distance

1600

3-4. Machine Frame and Appearance

 2nd Floor Platform Elevator

Material

Cast steel

Stroke

500MM

Power

2.2kw

Reducer Ratio

29

Machine Protective Cover and Guardrail

XINHENGDA

 

3-5. material feeding system

 

Type

Spring model feeding unit,It can transmit a variety of materials no need filter

Power

 

3-6. Blow seat

Five function blow seat

XINHENGDA

500MM。Five functions: air blowing and exhausting, material sealing, material stretching,  up and down ,  cylinder adjust range 500MM, horizontal position adjusting

3-7. Robot

Four functionrobot

XINHENGDA

Function: moving forward/back, close and open, water cooling,height adjusting.

3-8. hydraulic system

Hydraulic station

Stack-up hydraulic sysytem

40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3,Saving more than 40%

Big pump& valve unit

Oil Tank Size

1000 L

Cooling method

Low temperature of servo system

Control method

servo control

Motor

delta servo motor

Pump & Valve

Yuken

Wall thickness control unit

Control method

Servo valve control

Motor

Siemens beide

Pump & Valve

Taiwan brand

Pressure Storage Device

China famous brand

3-9. Pneumatic system

Pneumatic System

Separate Pneumatic Station

pneumatic valves are in the same station, convenient for maintainance and operation.

Pneumatic Valve

Smc SMC and Chinese top brand

3-10. Electric Control System

Electric Control

PLC

Siemens

Touch screen

Proface Japan

Multi Language Operating Screen

Chinese + English + Customer’s local language

Contactor and Breaker

Siemens

Other Low Voltage Electronic Parts

Chint

 Temperature Control Program

Peak Shifting and Progressive Heating Method

PLC Intelligent heating to reduce energy consumption

Heating control by SSR

SSR Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

Wall thickness control

Axis direction thickness controllor

MOOG 200 point

 

LOW-VOLTAGE APPARATUS

SIEMENS

PNEMATIC

        CHINESE TOP BRAND

HYDRAULIC COMPONENT

YUKEN

SEAL

DICHTOMATIK GERMANY OR TAIWAN BRAND

SCREW MOTOR

SIEMENS

PROXIMITY SWITCH

OMRON

PLC

SIEMENS

TEMPERATURE CONTROL

SIEMENS

TOUCH SCREEN

PROFACE JAPAN

LINEAR GUIDEWAY

HIWIN TAIWAN OR TBI TAIWAN

WALL THINKNESS CONTRAL SYSTEM

MOOG

FREQUENCY CONVERTERS

ABB(AC550)

REDUCTION BOX

GUOMAO

E RULER

GEFRAN ITILY

SERVO SYSTEM (STANDARD CONFIGURATION)

SERVO OLI MOTOR

DELTA TAIWAN

SERVO CONTRAL

DELTA TAIWAN

SERVO OIL PUMP

SUMITOMO JAPAN

Quality assurance:

The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.

Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;

Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;

Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.


Product detail pictures:

OEM Supply Injection Plastic Mold /mould / Molding -
 220L blow molding machine – XINHENGDA detail pictures


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We persistently execute our spirit of ''Innovation bringing growth, Highly-quality making sure subsistence, Administration marketing reward, Credit history attracting clients for OEM Supply Injection Plastic Mold /mould / Molding - 220L blow molding machine – XINHENGDA, The product will supply to all over the world, such as: Vietnam , Sierra Leone , Congo , Abiding by our motto of "Hold well the quality and services, Customers Satisfaction", So we give our clients with high quality products and solutions and excellent service. Be sure to feel free to contact us for further information.
  • We are a small company that has just started, but we get the company leader's attention and gave us a lot of help. Hope we can make progress together!
    5 Stars By Caroline from Suriname - 2015.10.09 19:07
    The factory has advanced equipment, experienced staffs and good management level, so product quality had assurance, this cooperation is very relaxed and happy!
    5 Stars By Alva from Mecca - 2015.12.05 13:53

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