Special Design for Blowing Moulding Machine Price - 1616 pallet machine – XINHENGDA

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Special Design for Blowing Moulding Machine Price - 1616 pallet machine – XINHENGDA Detail:

1.  PRODUCT

Blow Moulding Machine .

The product satisfy GB13508-92、SN04499.2-95 requirement.

The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt  Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus OTHER PALLET.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.

2. CONFIGURATION                                                                       50-12072

Mainframe

XHD PALLET Full automatic Plastic blow molding machine

Thickness control system Japanese MOOG;

Down-shot unit;

Withdrawing device;

Automatic pick-off;

3.OUTPUT

Two 130MM screw >500KG/H

4. Equipment configuration and price

Name
1616 pallet machine 100L single layer
1616 pallet machine 100L double layers
1616 pallet machine 120L single layer
1616 pallet machine 120L double layers
1616 double side steel mold
1212 single side steel mold
22KW air compressor and 2m³air tank
Cooling machine 40HP
Crusher 37KW

OUR COMPANY PROD

2

5

LOAD:

MODEL

Dynamic load

Static load

Single side

1-1.5 TON

4TON

Double side

2TON

6TON

Quality Standard(GB/T15234-94)

ITEM

TECHNICAL REQUIREMENTS

SINGLE SIDE

DOUBLE SIDE

EDGEWISE CRUSH RESISTANCE

TRANSFORMATION mm<=

4

4

FACADE

NO CRACK AND DEFORMATION

CROSS-BEND TEST

DEFLECTION VALUE mm<=

 

70

LOAD DEFLECTION RATE

 

1.5

FACADE

NO CRACK AND DEFORMATION

STRENGTH TEST

LOAD DEFLECTION RATE

 

5

ANGLE FALLING STRENGTH TEST

DIAGONAL RATE

mm<=

1

1

FACADE

NO CRACK AND DEFORMATION

THE BALANCE OF LOAD STRENGTH TEST

STRENGTH TEST

5

 

FACADE

NO CRACK AND DEFORMATION

USEING SAMPLE

4

Specification(Pallet)      

I.      Working Condition

    Working Envionment

      ,     Indoor, ventilated

     Bridge crane height ≥9m

       10cm   Plant foundation Concrete ≥10cm

     Be avoid of magic field

     Humidity degree ≤90%

     Indoor temperature 0-45℃

   Power Source

     3-phase 4 wires 50Hz,380V-415V

   Cooling Water

   Water temperature ≤20℃

   Water pressure  ≥0.3Mpa

    Water consumption 50T/H

   Air Source

     Air source pressure 0.8Mpa

     Air pressure for product forming 0.2-0.4 mpa

   Raw Material

       HDPE/HMW-HDPE

 

II.      Overview

   No.

   Item

 

1

    Extruder

 2 sets single screw 130mm extruder

2

   Machine die head

100L single layer accumulator type die head

100L double layers accumulator type die head

120L single layer accumulator type die head

120L double layers accumulator type die head

3

    Clamping Unit

          3 pieces type clamping unit with 2 pull bars

4

   Machine Frame

     machine frame with elevator

5

     Material loader

        Three Spring feeding machine

6

   Blow Unit

     multifunction blow seat

7

    Robert

      adjustable robot

8

     Hydraulic System

          +        Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

9

       Pneumatic System

            pneumatic control system

10

     Electric System

   PLC     Siemens PLC electric system

11

     Power

Total load 500.25 kw with 260 average consumption

12

     Machine Dimension (L x W x H)

12*6.5*7

13

     Machine Weight

48TON

14

     Product Range

MAX 1616 pallet

15

    Melting Capacity

500 KGS / Hour

16

     Layers

1 to 2

 

III.      Technical Details

3-1.     Extruder

     Screw and Barrel

    Screw Diameter

130/130

     Screw L/D

30:1

     Screw Material

38CrMoAl

     Barrel Material

38CrMoAl

     Driving Motors and Inverter

       Motor Brand

      Siemens  motor

     Power

132KW/132KW

    Inverter

ABB AC550

    Gear Box

   Brand

  GUOMAO

      Hard Surface and Hardness

375

   Water Cooling Unit

       Seperated heat exchanger

     Temperature Control

    Heaters

     Cast aluminum heating ring

    Heating Zone

14 ZONE

     Heating Power

72KW

     Cooling Hoses Design

     ,     With manifold,tidy and won’t block the way.

     Cooling System

          ,           Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

3-2.      Machine die head

   Accumulator

      Style

Accumulator type

     Volume

100L/75KGS

120L/90KGS

   Material

38CrMoAl & 45# steel

    overflow hole

       side mounted overflow hole

        Material Pushing and Thickness Control Cylinder

   Model

       。 2-in-1 cylinder for material pushing and thickness control

     Working Pressure

≤16 Mpa

     Working Temperature

≤70°C

     oil temperature control unit

    ,        water-cooled plate,reduction of temperature,keeping cylinder working with good temperature

      Die Pin and Core Pin

   Material

45# steel

   Size

Matching products

     Temperature Control

      Heaters Style

       High efficient ceramic heating ring

   Power

100KW

3-3.     Clamping Unit

   Unit Style

 

          3 pieces type clamping unit with 2 pull bars

    Clamping Board

     Board Type

      ,      Multi-row screw template, easy to clamp fixing

     Platen Size

H1900 x W1800

     Daylight Between Platens

750-2400MM

   Material

45# steel & A3 steel

     Clamping Cylinder

     Working Pressure

≤21mpa

   Clamping  Force

2200KN

     Mould Changing Unit

     Driving Type

   hydraulic

     Moving Distance

2160

3-4.       Machine Frame and Appearance

      2nd Floor Platform Elevator

      Material

  Cast steel

     Stroke

500MM

   Power

2.2kw

       Reducer Ratio

29

        Machine Protective Cover and Guardrail

XINHENGDA

 
3-5.      material feeding system
 

   Type

      ,       ,     Spring model feeding unit,It can transmit a variety of materials no need filter

   Power

 
3-6.    Blow seat

      Five function blow seat

XINHENGDA

     ,   ,  ,         。     500MM。Five functions: air blowing and exhausting, material sealing, material stretching,  up and down ,  cylinder adjust range 500MM, horizontal position adjusting

3-7.      Robot

        Four functionrobot

XINHENGDA

      ,     ,  ,      。 Function: moving forward/back, close and open, water cooling,height adjusting.

3-8.      hydraulic system

    Hydraulic station

      Stack-up hydraulic sysytem

           ,   ,    40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3,Saving more than 40%

     Big pump& valve unit

     Oil Tank Size

1000 L

    ,Cooling method

 

     Control method

    servo control

   Motor

      delta servo motor

   Pump & Valve

    Yuken

       Wall thickness control unit

     Control method

      Servo valve control

   Motor

     WANNAN motor 5.5KW

   Pump & Valve

    Taiwan brand

    Pressure Storage Device

       China famous brand

3-9.      Pneumatic system

     Pneumatic System

     Separate Pneumatic Station

                   ,       。 pneumatic valves are in the same station, convenient for maintainance and operation.

    Pneumatic Valve

Smc      SMC and Chinese top brand

3-10.        Electric Control System

     Electric Control

PLC

    Siemens

    Touch screen

Proface Japan

      Multi Language Operating Screen

         。Chinese + English + Customer’s local language

        Contactor and Breaker

    Siemens

       Other Low Voltage Electronic Parts

  Chint

       Temperature Control Program

        Peak Shifting and Progressive Heating Method

    ,    ,PLC           ,     Intelligent heating to reduce energy consumption

          Heating control by SSR

   ,        ,                    。     SSR  。Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

     Wall thickness control

        Axis direction thickness controllor

   MOOG 200 point

 

LOW-VOLTAGE APPARATUS

SIEMENS

PNEMATIC

CHINESE TOP BRAND AND SMC JAPAN

HYDRAULIC COMPONENT

YUKEN

SEAL

DICHTOMATIK GERMANY AND TAIWAN DZ

SCREW MOTOR

SIEMENS

PROXIMITY SWITCH

OMRON

PLC

SIEMENS OR GEFRAN ITILY

TEMPERATURE CONTROL

SIEMENS OR GEFRAN ITILY

TOUCH SCREEN

PROFACE JAPAN OR GEFRAN ITILY

LINEAR GUIDEWAY

HIWIN TAIWAN

WALL THINKNESS CONTRAL SYSTEM

MOOG USA OR GEFRAN ITILY

FREQUENCY CONVERTERS

ABB(AC550)

REDUCTION BOX

GUOMAO

Electronic scale

GEFRAN ITILY

   
   
SERVO SYSTEM (STANDARD CONFIGURATION)

SERVO OLI MOTOR

DELTA TAIWAN

SERVO CONTRAL

DELTA TAIWAN

SERVO OIL PUMP

 SUMITOMO JAPAN

 

ENERGY CONSUMPTION FOR SINGLE LAYER
EXTRUSION MOTOR POW. 264KW 132KW*2
OIL PUMP POWER 55KW  
SERVO PUMP POWER 7.5KW SEPARATELY FOR PARISION CONTROL
BARREL HEATING POWER 72KW 24 zone
HEAD HEATING POWER 100KW DIE HEATING SEPARATELY
COOLING FAN POWER 1.75KW 0.125KW*14
TOTAL POWER 500.25KW FOR ALL ENERGY CONSUMPTION LISTED ABOVE
AVERAGE CONSUMPTION 260KW FOR NORMAL WORKING AUTOMATICALLY

Product detail pictures:

Special Design for Blowing Moulding Machine Price -
 1616 pallet machine – XINHENGDA detail pictures

Special Design for Blowing Moulding Machine Price -
 1616 pallet machine – XINHENGDA detail pictures

Special Design for Blowing Moulding Machine Price -
 1616 pallet machine – XINHENGDA detail pictures


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We continuously execute our spirit of ''Innovation bringing development, Highly-quality ensuring subsistence, Management advertising and marketing gain, Credit history attracting buyers for Special Design for Blowing Moulding Machine Price - 1616 pallet machine – XINHENGDA, The product will supply to all over the world, such as: Puerto Rico , Georgia , belarus , We have to continue to uphold the "quality, comprehensive, efficient" business philosophy of "honest, responsible, innovative"spirit of service, abide by the contract and abide by reputation, first-class products and improve service welcome overseas customers patrons.
  • In China, we have purchased many times, this time is the most successful and most satisfactory, a sincere and realiable Chinese manufacturer!
    5 Stars By Sara from Rotterdam - 2016.12.09 14:01
    Perfect services, quality products and competitive prices, we have work many times, every time is delighted, wish continue to maintain!
    5 Stars By Katherine from Jakarta - 2016.01.28 18:53

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